jcb 509-42 Service Manual

SERVICE MANUAL
LOADALL (ROUGH TERRAIN
VARIABLE REACH TRUCK)
506-36, 507-42, 509-42, 510-42,
510-56, 512-56, 514-56, 516-42
EN - 9813/5050 - ISSUE 2 - 08/2017
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2017 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
03 - Attachments, Couplings and Load
Handling
06 - Body and Framework
09 - Operator Station
12 - Heating, Ventilating and Air-
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales

jcb 509-42 Specifications

General

Brand	jcb
Model	509-42
Category	Front End Loaders
Language	English

Summary

Foreword

The Operator's Manual

Guidance on safe operation and maintenance of the machine, emphasizing the importance of the Operator's Manual.

15 - Engine

18 - Engine Belt

Details on engine drive belts, including their function, types, and maintenance procedures.

21 - Oil Filter

Covers the engine oil filter, including its operation, health and safety, and removal/installation procedures.

24 - Air Filter

Details on the air filter system, its importance for engine performance, and procedures for checking and replacement.

27 - Crankcase Ventilation Filter

Information on the crankcase ventilation system, its function in reducing emissions, and filter element replacement.

30 - Valve

Details on the engine valve train system, including valve operation, clearance adjustment, and technical data.