Section 3-2 - Routine Maintenance
Service Schedules - Machines with SD and SF Engines
Pre-start Cold Checks, Service Points and Fluid Levels
3-2-5 3-2-5
9803/3750-05 (3-20-00)
Lift/Displacement/Tilt/Steer Ram Pivot Pins - Grease
Extension Ram Piston Rod Pivot Pin - Grease
All Other Pivot Pins - Grease
Fire Extinguisher (if fitted) - Check
Wing Mirrors Condition and Security - Check
ROPS/FOPS Structure - Check
Doors and Hinges - Lubricate
Control Lever Linkages - Lubricate
Windscreen Washer Fluid Level - Check
Cab Heater Fresh Air Filter (if fitted) - Change
Cab Heater Re-Circulation Filter (if fitted) - Change
Boom Wear Pad Runways - Waxoyl
Inner Boom Hoses - Grease
Boom Wear Pad Clearance
(12)
- Check/Adjust
Boom Wear Pad Condition and Security
(Replace if required)
(12)
- Check/Adjust
ATTACHMENTS
Carriage Lock Pins - Grease
Hydraulic Tow Hitch Inner Leg (if fitted) - Waxoyl
Hydraulic Tow Hitch Pivot Pin (if fitted) - Grease
Hydraulic Tow Hitch Release Cable/Return
Spring/Retaining Latch (if fitted)
- Check
REGISTRATION/CERTIFICATION
SWL Stickers (UK) and Flip Chart - Renew as Required
(1) First 100 Hours Service only, to be completed by your JCB Distributor.
(2) If operating under arduous conditions, do an engine oil flush (use the normal recommended engine oil) every 250
hours. Change the engine oil and filter every 250 hours.
(3) The oil service interval will be affected if there is a high sulphur content in the fuel. Refer to Fuel System for more
information.
(4) When the engine is operated with 20% biodiesel change the engine oil and filter every 250 hours. Refer to Fuel System
for more information.
(5) More frequently if operating in dusty working environments.
(6) If the engine is difficult to start or the engine has poor performance, fit new filters.
(7) Jobs which should only be done by a specialist.
(8) After a major transmission repair, the new oil should be run to operating temperature and changed again to remove
any contamination which entered during the repair. Change the oil and filter after a further 100 hours if the oil was
heavily contaminated because of, or from the failure (e.g. water contamination).
Operation 10 50
100
(1)
500 1000 2000 6000
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