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CT160
jcb CT160 User Manual
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T
able of Contents
vi
9831/7750-1
vi
Acronyms Glossary
CECE
Committee for European Construction Equipment
CESAR
Construction Equipment Security and Registration
ESOS
Engine Shut-Off Solenoid
FEAD
Front End Accessory Drive
ISO
International Organization for Standardization
LED
Light Emitting Diode
MECU
Machine Electronic Control Unit
PIN
Product Identification Number
RMS
Root Mean Square
ROPS
Roll-Over Protective Structure
RPM
Revolutions Per Minute
9
11
Table of Contents
Table of Contents
5
Acronyms Glossary
10
Introduction
11
About this Manual
11
Model and Serial Number
11
Using the Manual
11
Left-Hand Side, Right-Hand Side
11
Cab/Canopy
11
Cross References
12
Safety
13
Safety - Yours and Others
13
Safety Warnings
13
General Safety
14
Clothing and Personal Protective Equipment (PPE)
15
About the Product
17
Introduction
17
General
17
Name and Address of the Manufacturer
17
Product Compliance
17
Description
18
General
18
Intended Use
18
Danger Zone
19
Main Component Locations
19
Product and Component Identification
21
Machine
21
Engine
21
Operator Protective Structure
22
Safety Labels
24
General
24
Safety Label Identification
24
Operator Station
28
Component Locations
28
Interior Switches
29
Ignition Switch
29
Console Switches
30
General
30
Road Lights
30
Direction Indicators
30
Hazard Warning Lights
30
Front Work Lights
31
Rear Work Lights
31
Horn
31
Beacon
31
Automatic Vibration
31
Front Vibration
31
Rear Vibration
31
Operation Introduction General
33
Operating Safety
34
General
34
Worksite Safety
36
Risk Assessment
37
Walk-Around Inspection
39
General
39
Entering and Leaving the Operator Station
40
General
40
Battery Isolator
42
General
42
Before Starting the Engine
43
General
43
Operator Seat
44
General
44
Basic Seat
44
Seat Belt
46
General
46
Inertia Reel Seat Belt
46
Starting the Engine
48
General
48
Stopping and Parking
50
General
50
Safety Equipment
52
Articulation Lock
52
Drive Controls
54
Steering Wheel
54
Hand Throttle Control
54
Transmission Drive Lever
54
Instrument Panel
56
Getting the Machine Moving
58
General
58
General
59
Working with the Drum
60
Working Without Vibration
60
Working with Vibration
60
Sprinklers and Scrapers
61
Power Sockets
63
Auxiliary Power Socket
63
Fire Extinguisher
64
General
64
Moving a Disabled Machine
65
General
65
Jump-Starting the Engine
65
Retrieval
66
Lifting the Machine
70
General
70
Transporting the Machine
72
General
72
Loading the Machine Onto the Transporting Vehicle/Trailer
72
Operating Environment
76
General
76
Operating in Low Temperatures
76
Operating in High Temperatures
77
Refuelling
78
General
78
Filling the Tank
78
Preservation and Storage
79
Cleaning
79
General
79
Preparation
80
Checking for Damage
81
General
81
Storage
82
General
82
Put into Storage
82
During Storage
82
Take out of Storage
83
Security
84
General
84
Construction Equipment Security and Registration Scheme (CESAR)
84
Livelink
84
Maintenance
85
Introduction
85
General
85
Owner/Operator Support
85
Service/Maintenance Agreements
86
Initial Service and Inspection
86
Obtaining Spare Parts
86
Maintenance Safety
87
General
87
Fluids and Lubricants
88
Maintenance Schedules
93
General
93
How to Use the Maintenance Schedules
93
Maintenance Intervals
93
Pre-Start Cold Checks, Service Points and Fluid Levels
94
Functional Tests and Final Inspection
95
Maintenance Positions
97
General
97
Service Points
98
General
98
Access Apertures
100
Engine Compartment Cover
100
General
102
Body and Framework
103
General
103
Operator Station
104
Operator Protective Structure
104
Seat
104
Seat Belt
104
Controls
104
Safety Equipment
105
Check (Operation)
105
Engine
106
General
106
Oil
106
Drive Belt
108
Exhaust
110
Air Filter
111
General
111
Outer Element
111
Dust Valve
112
Fuel System
113
General
113
Tank
114
Pre-Filter Element
115
Fuel Filter
116
Water Separator
117
Cooling System
119
General
119
Coolant
119
Cooling Pack
120
Park Brake
122
Drum
123
Scraper
123
Sprinkler System
124
Vibration System
130
General
130
Hydraulic System
131
General
131
Oil
131
Cylinders / Rams
133
Electrical System
134
General
134
Battery
135
Battery Isolator
136
Fuses
136
Relays
137
Technical Data
139
Static Dimensions
139
Dimensions
139
Weights
140
Performance Dimensions
141
General
141
Noise Emissions
142
General
142
Noise Data
142
Vibration Emissions
143
General
143
Vibration Data
143
Fluids, Lubricants and Capacities
145
General
145
Fuel
145
Coolant
149
Torque Values
151
General
151
Electrical System
152
General
152
Fuses
152
Relays
154
Engine
156
General
156
Declaration of Conformity
157
General
157
Data
158
Warranty Information
160
Service Record Sheet
160
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jcb CT160 Specifications
General
Brand
jcb
Model
CT160
Category
Construction Equipment
Language
English
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