jcb CT160 - Checking for Damage; General

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Preservation and Storage

Checking For Damage

71 9831/7750-1 71

Checking For Damage

General

Refer to the individual condition checks throughout the Maintenance section. Refer to: Maintenance Schedules

(Page 83).

Main Page

Table of Contents5
Acronyms Glossary10
Introduction11
About this Manual11
Model and Serial Number11
Using the Manual11
Left-Hand Side, Right-Hand Side11
Cab/Canopy11
Cross References12
Safety13
Safety - Yours and Others13
Safety Warnings13
General Safety14
Clothing and Personal Protective Equipment (PPE)15
About the Product17
Introduction17
General17
Name and Address of the Manufacturer17
Product Compliance17
Description18
General18
Intended Use18
Danger Zone19
Main Component Locations19
Product and Component Identification21
Machine21
Engine21
Operator Protective Structure22
Safety Labels24
General24
Safety Label Identification24
Operator Station28
Component Locations28
Interior Switches29
Ignition Switch29
Console Switches30
General30
Road Lights30
Direction Indicators30
Hazard Warning Lights30
Front Work Lights31
Rear Work Lights31
Horn31
Beacon31
Automatic Vibration31
Front Vibration31
Rear Vibration31
Operation Introduction General33
Operating Safety34
General34
Worksite Safety36
Risk Assessment37
Walk-Around Inspection39
General39
Entering and Leaving the Operator Station40
General40
Battery Isolator42
General42
Before Starting the Engine43
General43
Operator Seat44
General44
Basic Seat44
Seat Belt46
General46
Inertia Reel Seat Belt46
Starting the Engine48
General48
Stopping and Parking50
General50
Safety Equipment52
Articulation Lock52
Drive Controls54
Steering Wheel54
Hand Throttle Control54
Transmission Drive Lever54
Instrument Panel56
Getting the Machine Moving58
General58
General59
Working with the Drum60
Working Without Vibration60
Working with Vibration60
Sprinklers and Scrapers61
Power Sockets63
Auxiliary Power Socket63
Fire Extinguisher64
General64
Moving a Disabled Machine65
General65
Jump-Starting the Engine65
Retrieval66
Lifting the Machine70
General70
Transporting the Machine72
General72
Loading the Machine Onto the Transporting Vehicle/Trailer72
Operating Environment76
General76
Operating in Low Temperatures76
Operating in High Temperatures77
Refuelling78
General78
Filling the Tank78
Preservation and Storage79
Cleaning79
General79
Preparation80
Checking for Damage81
General81
Storage82
General82
Put into Storage82
During Storage82
Take out of Storage83
Security84
General84
Construction Equipment Security and Registration Scheme (CESAR)84
Livelink84
Maintenance85
Introduction85
General85
Owner/Operator Support85
Service/Maintenance Agreements86
Initial Service and Inspection86
Obtaining Spare Parts86
Maintenance Safety87
General87
Fluids and Lubricants88
Maintenance Schedules93
General93
How to Use the Maintenance Schedules93
Maintenance Intervals93
Pre-Start Cold Checks, Service Points and Fluid Levels94
Functional Tests and Final Inspection95
Maintenance Positions97
General97
Service Points98
General98
Access Apertures100
Engine Compartment Cover100
General102
Body and Framework103
General103
Operator Station104
Operator Protective Structure104
Seat104
Seat Belt104
Controls104
Safety Equipment105
Check (Operation)105
Engine106
General106
Oil106
Drive Belt108
Exhaust110
Air Filter111
General111
Outer Element111
Dust Valve112
Fuel System113
General113
Tank114
Pre-Filter Element115
Fuel Filter116
Water Separator117
Cooling System119
General119
Coolant119
Cooling Pack120
Park Brake122
Drum123
Scraper123
Sprinkler System124
Vibration System130
General130
Hydraulic System131
General131
Oil131
Cylinders / Rams133
Electrical System134
General134
Battery135
Battery Isolator136
Fuses136
Relays137
Technical Data139
Static Dimensions139
Dimensions139
Weights140
Performance Dimensions141
General141
Noise Emissions142
General142
Noise Data142
Vibration Emissions143
General143
Vibration Data143
Fluids, Lubricants and Capacities145
General145
Fuel145
Coolant149
Torque Values151
General151
Electrical System152
General152
Fuses152
Relays154
Engine156
General156
Declaration of Conformity157
General157
Data158
Warranty Information160
Service Record Sheet160

jcb CT160 - Checking for Damage; General

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