3 - 1
Service Schedules
EVERY 10 OPERATING HOURS OR DAILY
whichever occurs first, for the first 50 Operating Hours
only
Check (engine stopped)
1 Tightness of wheel bolts
EVERY 10 OPERATING HOURS OR DAILY
whichever occurs first
Clean
1 Machine generally, including cab interior
Check (engine stopped)
1 Generally for damage including ROPS/FOPS structure
2 Engine coolant level and condition
3 Fuel system for leaks and contamination
4 Hydraulic fluid level
5 Hydraulic system for leaks
6 Engine oil level and condition
7 Engine generally for leaks
8 Tyre pressures and condition
9 Windscreen washer level (if fitted)
10 Alternator belt tension (JCB Diesel engine only)
11 Fuel filter - drain if necessary (Peugeot engine only)
12 Seat belt condition and security
Check (Engine Running)
1 Warning lights extinguished
2 Operation of all electrical equipment
3 Exhaust for excessive smoke
4 Operation of all hydraulic services
Grease
1 Quickhitch pivot pins
AFTER THE FIRST 50 OPERATING HOURS ONLY
Change (Engine Stopped)
1 Engine oil and filter
2 Hydraulic fluid filter
3 Fuel filter - drain if necessary (JCB Diesel engine only)
Note: The engine is supplied with "Running in" oil. This must
be changed together with engine oil filter after the first 50
operating hours. Failure to complete this could damage the
engine.
EVERY 50 OPERATING HOURS OR WEEKLY
whichever occurs first
Do the Daily jobs plus:
Check (Engine Stopped)
1 Oil cooler connections
2 Radiator hoses and condition
3 Alternator belt tension (Peugeot engine only)
4 Fuel filter - drain if necessary
Grease
1 Loader arm pivot points
2 Lift and compensating ram pivots
EVERY 100 OPERATING HOURS OR 2 WEEKLY
whichever occurs first
Do the Daily and 50 hour jobs plus:
Clean
1 Battery terminals
2 Quickhitch square locking peg housings
Check (Engine Stopped)
1 Condition of ram piston rods
2 Hoses and pipework for chafing and damage
3 Air cleaner hose security
4 Wiring for chafing
Change
1 Air filter outer element when operating in dusty
conditions
Oil
1 All linkage points
2 Hand throttle lever
3 Throttle pedal hinge bolt (if fitted)
Section 3
Routine Maintenance
9803/8500
Section 3
3 - 1
Issue 6*
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