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General| Brand | jcb |
|---|---|
| Model | ROBOT 150 |
| Category | Compact Loader |
| Language | English |
Explains how to identify the machine using VIN and serial numbers on the identification plate.
Provides torque specifications for various UNF and Metric bolts used in assembly.
Lists and illustrates various service tools for electrical and hydraulic systems.
Details various sealing and retaining compounds and their part numbers.
Explains the meaning of DANGER, WARNING, and CAUTION signal words used in the manual.
Provides general safety guidelines regarding decals, alertness, clothing, lifting, and attachments.
Outlines safety procedures for controls, machine limits, entering/leaving, engine, ROPS/FOPS, seat belts, exhaust, passengers, communications, ramps, sparks, and attachments.
Details safety precautions during repairs, working with electrical circuits, and handling hazardous materials.
Explains the importance of decals and how to read them safely.
Lists required fluids, their capacities, and specifications for the machine.
Provides health and safety guidelines for handling lubricants, including storage and disposal.
Details fuel specifications, types, and filling procedures for the engine.
Outlines maintenance tasks based on operating hours and frequency.
Details greasing points and procedures for the machine's joints and pivots.
Instructions for oiling specific points on the body and framework, like latches and pedals.
Safety precautions and procedures related to the machine's battery and electrical system.
Procedures for checking fluid levels and changing hydraulic filters.
Instructions for checking and changing drive chain lubrication oil.
Guidance on inflating tyres, checking bolt torques, and replacing non-inflatable tyre segments.
Procedures for changing air filter elements for different engine types.
Information on coolant mixtures, checking levels, and changing coolant.
Instructions for checking and adjusting the alternator belt tension.
Instructions for filling the windscreen washer bottle with appropriate fluid.
Electrical specifications for battery, alternator, and light bulbs.
Details on fuses and relays used in the machine's electrical system.
Instructions on how to use a multimeter for testing voltage, resistance, continuity, and diodes.
Procedures for testing battery specific gravity and electrical condition.
General description, service precautions, and checks for the alternator.
Procedures for testing the starting circuit and removal/replacement of the starter motor.
Schematic diagrams of the machine's electrical system, showing main components and connections.
Explains the numbering system used for wires and harnesses for identification.
Lists wire numbers, functions, and sizes for the panel and cab harness.
Lists wire numbers, functions, and sizes for the mainframe harness.
Details the description, removal, replacement, and adjustment of the safety restraint bar.
Procedures for removal, replacement, and adjustment of the locking mechanism.
Explains the combined foot and hand throttle controls and their operation.
Instructions for removing, replacing, and adjusting the throttle cable and idle settings.
Provides technical specifications for pumps, motors, valves, and rams.
Explains the effects of contamination and standards for hydraulic fluid quality.
Describes the neutral circuit operation of the hydraulic system.
Explains the working principle and components of the auxiliary gear pump.
Illustrates the neutral circuit operation of the loader valve block.
Explains how the loader valve controls the lift ram operation.
Explains how the loader valve controls the crowd ram operation.
Details the operation of load hold check valves in the hydraulic system.
Describes the operation of auxiliary relief valves.
Explains the function and operation of the pressure reducing solenoid valve.
Explains the working principle of the drive motors and their brake packs.
Problem-solving guide for hydrostatic transmission issues, listing causes and remedies.
Procedure for checking wheel speed and adjusting servo units for straight-line travel.
Method for checking motor leakage and determining wear.
Identifies test points on the main pumps for pressure testing.
Procedure for checking the brake circuit pressure to ensure proper brake release.
Procedure for checking joystick hydraulic supply and feed lines for faults.
Exploded view and identification of loader valve components.
Step-by-step instructions for removing the loader valve.
Information on the design, removal, and replacement of relief valves.
Procedure for testing the main relief valve setting in situ.
Procedure for testing auxiliary relief valves using a hand pump.
Details dismantling and assembly procedures for typical rams, including torque settings.
Instructions for removing and replacing the hydraulic filter assembly.
Procedures for removing, cleaning, and replacing the suction strainer.
Component key for the standard and high-flow hydraulic circuits.
Instructions for removing and replacing roadwheels and checking tyre pressures.
Detailed procedures for removing, dismantling, assembling, and adjusting wheel hub components.
Further details on dismantling, assembly, and torque settings for wheel hubs.
Instructions for dismantling, assembly, and adjusting drive chains for wheel hubs.
Safety precautions and procedures for preparing the machine for towing or winching.
Steps to take after towing or winching the machine, including brake re-application.
Specifications for the Peugeot engine, including bore, stroke, compression, and speeds.
Specifications for the JCB Diesel engine, including bore, stroke, compression, and speeds.
General overview and diagrams related to engine removal and replacement.
Detailed steps for engine removal, including disconnecting systems and lifting.
