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Service Schedules (cont'd)
EVERY 250 OPERATING HOURS OR MONTHLY
whichever occurs first
Do the Daily to 100 hour jobs plus:
Clean
1 Air cleaner dust valve
2 Radiator matrix
3 Hydraulic tank breather
Check (Engine stopped)
1 Tightness of wheel bolts
Check (Engine running)
1 Exhaust system security
2 Exhaust for excessive smoke
3 Cooling system for leaks
4 Throttle system and control pedal
5 Transmission operation
6 Operation of all hydraulic services
7 Operation of control isolation
8 Parking brake operation
9 Operation of electrical system
10 Operation of attachments
Change (Engine Stopped)
1 Engine oil and filter
2 Fuel filter element (JCB Diesel engine only)
EVERY 500 OPERATING HOURS OR 6 MONTHLY
whichever occurs first
Do the Daily to 250 hour jobs plus:
Check (Engine Stopped)
1 Engine and pump mounting bolts for tightness
2 Pivot pins and bushes
3 Drive chain case oil levels
4 Hydraulic motor mounting bolts
5 Battery charge and condition
6 Valve clearances (JCB Diesel engine only)
Change
1 Hydraulic fluid filter(s)
2 Fuel filter element (Peugeot engine only)
3 Air filter outer element
EVERY 1000 OPERATING HOURS OR YEARLY
whichever occurs first
Do the Daily to 500 hour jobs plus:
Check (Engine Stopped)
1 Tighten cylinder head bolts (JCB Diesel engine only)
2 Engine cam belt - condition (Peugeot engine only)
3 Drive chain tension
Check (Engine Running)
1 Idling speed
2 Maximum governed speed
3 Pulled down speed
4 Compression
5 M.R.V. pressure
6 A.R.V. pressure
7 Drive pump pressure
8 Transmission stall pressure
EVERY 2000 OPERATING HOURS OR 2 YEARLY
whichever occurs first
Do the Daily to 1000 hour jobs plus:
Clean
1 Engine injectors (and test)
Check (Engine Stopped)
1 Valve clearances (Peugeot engine only)
2 Wheel hub and hydraulic motor bearing clearance,
replace as necessary
Change
1 Air filter inner element
2 Hydraulic fluid - sample/change (clean suction strainer)
3 Engine coolant
4 Engine cam belt (Peugeot engine only)
5 Drive chain case oil
Section 3
Routine Maintenance
9803/8500
Section 3
3 - 2
Issue 6*
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