Contents
iii iii
Page No.Contents
Routine Maintenance
Service Requirements ............................................................................... 115
Introduction ........................................................................................... 115
Owner/Operator Support ...................................................................... 115
Service/Maintenance Agreements ....................................................... 115
Initial Service and Inspection ................................................................ 115
Fit for Purpose Tests for Lifting Equipment ........................................... 116
Obtaining Replacement Parts ............................................................... 116
Health and Safety ...................................................................................... 117
Lubricants ............................................................................................. 117
Battery .................................................................................................. 119
Service Schedules .....................................................................................121
Introduction ...........................................................................................121
How to Use the Service Schedules ......................................................121
Calendar Equivalents ...........................................................................121
Pre-start Cold Checks, Service Points and Fluid Levels ......................122
Functional Test and Final Inspection ....................................................126
Fluids, Lubricants and Capacities ..............................................................128
Specifications .......................................................................................128
Fuels .....................................................................................................128
Coolant Mixtures ..................................................................................133
Tools ..........................................................................................................135
Tool Locations ......................................................................................135
Carrying Tools onto the Machine ..........................................................135
Prepare the Machine for Maintenance ......................................................136
Introduction ...........................................................................................136
How to Make the Machine Safe (Boom Lowered) ................................137
How to Make the Machine Safe (Boom Lifted) .....................................137
Cleaning the Machine ................................................................................138
Introduction ...........................................................................................138
Cleaning the Machine ...........................................................................139
Checking for Damage ................................................................................140
Check the Machine Body and Structure ...............................................140
Check the Seat and Seat Belt ..............................................................140
Check the Hydraulic Hoses and Fittings ..............................................140
Check the Electrical Circuits .................................................................140
Check the Tyres ...................................................................................141
Checking the ROPS/FOPS Structure ...................................................141
Greasing ....................................................................................................142
Introduction ...........................................................................................142
Preparing the Machine for Greasing ....................................................142
Boom Pivot Pins ...................................................................................143
Centre Pivot and Steering Ram ............................................................144
Inner and Outer Booms ........................................................................144
Driveshaft Joints ...................................................................................145
Quickhitch Locking-Pins .......................................................................145
Access Panels ...........................................................................................146
Engine Cover ........................................................................................146
Heating and Air Conditioning .....................................................................147
Cleaning the Cab Heater Filter .............................................................147
Brakes .......................................................................................................148
Park Brake ............................................................................................148
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