27 - Driveline
06 - Semi-Automatic Gearbox
13 - Clutch - Master
27 - 135 9813/6850-2 27 - 135
11. Make sure that the new friction plates are soaked
in transmission oil before you install them.
12. Check the thrust washer2 for any signs of wear.
13. If the thickness (3.9mm) or the outside diameter
(110.0mm) is less then the mentioned value then
install a new thrust washer2.
14. Before you install the new thrust washer2 soak it
in the transmission oil for at least an hour.
15. Do not apply any kind of thread locking
compound to any of the bolts or screws.
16. Tighten the plug1s to the correct torque value to
prevent oil gallery leakage.
17. It is not possible to locate the clutch drum over
the clutch plates and carrier assembly inside the
housing.
18. First sub-assemble the components on the
bench and then use the retainers to hold the
assembly together.
19. Before you replace the drum, plates, carrier and
hub assembly install the two guide pins to the
M10 threaded holes in the drum carrier.
20. Use a special mandrel to install the new oil seal2.
Special Tool: Mandrel (Qty.: 1)
21. If the clutch plates are replaced with new ones,
check to make sure that the clutch is disengaged
before installing the cover 2.
22. Lightly apply oil and install a new O-ring1 and the
cover O-ring.
Table 244. Torque Values
Item Description Nm
A Cover attaching bolt 56
M Clutch drum bolt 52
W Button head capscrews 12
Y Countersunk capscrews 38
N Plug1(Black) 22
N Plug1(Gold) 12
AB Verbus-ripp bolt 75
AD Cross drilling blanking plug2 15
To Next Page
Loading...
