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TAIKO PUB-7/11
JCM TAIKO PUB-7/11 User Manual
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© 2013, Japan Cash
M
achine Co., Limited
Support:
http://www
.jcmglobal.com/en
/contact/default.aspx
W
eb-Si
te:
http://www
.jcmglobal.com
T
aiko™ Series
Banknote Acceptor
(PUB-7/1
1)
Operation and Maintenance
Manual
(Revision 4)
P/N 960-100175R_Rev
. 4 {EDP #200824}
Issue #4045-SME-01-04
2
Table of Contents
Default Chapter
3
Table of Contents
3
Taiko™ Series
13
Banknote Acceptor
13
1 General Information
13
Description
13
Taiko PUB-7/11 Unit
13
Model Descriptions
14
Precautions
14
User Cautions
14
Installation Cautions
14
Mounting, Dismounting & Transportation
14
Preventive Maintenance
14
Banknote Fitness Requirements
15
Primary Features
15
Product Label
16
Component Names
17
Specifications
18
Technical Specifications
18
Environmental Specifications
18
Electrical Specifications
19
Structural Specifications
19
System Configuration
19
Unit Dimensions
20
Taiko PUB-7 Standard Bezel Unit Outside Dimensions
20
Taiko PUB-7/11 Unit Clearance Dimensions
20
Taiko PUB-11 Standard US Bezel Unit Outside Dimensions
21
International Compliance
22
Technical Contact Information
23
JCM American
23
Europe, Africa, Russia & Middle East
23
JCM Europe Gmbh
23
UK & Ireland
23
JCM Europe (UK Office)
23
Asia
23
JCM Gold (HK) Ltd
23
Japan Cash Machine Co, Limited (HQ)
23
2 Installation
25
Installation and Removal
25
Installing the PUB-7/11 Taiko Bezel
25
Power Harness Wiring Procedure
26
Clearing a Banknote Jam
26
Clearing an Upper Area Banknote Jam
26
Clearing a Lower Area Banknote Jam
27
DIP Switch Configurations
27
Denomination Setting Mode
28
Accept Setting Mode
28
Inhibit Setting Mode
28
LED Pattern Setting Mode
28
Encryption Code Initialization Setting Mode
29
Error Codes & Conditions
29
Interface Connector Pin Assignments
29
Cleaning Procedures
30
Sensor and Roller Cleaning Procedure
30
Available Cleaning Card
30
Card Features
30
Directions for Use
30
Taiko Sensor and Roller Locations
31
Operational Check
31
Operational Flowcharts
39
Figure 2-27 Taiko Operational Flowchart (Part 1)
39
Figure 2-28 Taiko Operational Flowchart (Part 2)
40
Figure 2-29 Taiko Operational Flowchart (Part 3)
40
Operational Flowcharts (Continued)
40
3 Communications
41
JCM American
41
Europe, Africa, Russia & Middle East
41
JCM Europe Gmbh
41
UK & Ireland
41
JCM Europe (UK Office)
41
Asia
41
JCM Gold (HK) Ltd
41
Japan Cash Machine Co, Limited (HQ)
41
4 Disassembly/Reassembly
43
Tool Requirements
43
Primary Unit Disassembly
43
Bezel Guide Removal
43
CPU Circuit Board Removal
43
Figure 4-1 Taiko Bezel Guide Removal
43
Figure 4-2 Taiko CPU Board Cover Removal
43
Figure 4-3 Taiko CPU Circuit Board Removal
43
MAG Board Removal (PUB-11 Only)
44
Sensor Circuit Board Removal
44
Transport Drum Disassembly
44
Figure 4-4 Taiko MAG Circuit Board Disconnect
44
Figure 4-5 Taiko MAG Circuit Board Disconnect
44
Figure 4-6 Taiko Side Mounting Screw Removals
44
Figure 4-7 Upper Lid and Side Covers Removal
44
Encoder Board and Drive Motor Removal
45
Figure 4-8 Taiko Transport Drum Removal
45
Figure 4-9 Right & Left Transport Drum End Cover Removal
45
Figure 4-10 Dual Feed Roller Assembly Removal
45
Figure 4-11 Transport Drum Separation
45
Figure 4-12 Upper Guide Prism Removal
45
Figure 4-13 Upper Guide Sensor Board Removal
45
Entrance and Exit Solenoid Removal
46
Figure 4-14 Motor Drive Assembly Removal
46
Figure 4-15 Encoder Circuit Board Removal
46
Figure 4-16 Lower Guide Assembly Removal
46
Figure 4-17 Lower Guide Assembly Cover Removal
46
Figure 4-18 Lower Guide Lever Removals
46
Figure 4-19 Entrance & Exit Solenoid Removal
47
5 Wiring Diagrams
49
Figure 5-1 PUB-7 12 Volt DC System Wiring Diagram
49
Figure 5-2 PUB-7 24 Volt DC System Wiring Diagram
50
PUB-7 System Wiring Diagrams (Continued)
50
PUB-11 System Wiring Diagrams
51
Figure 5-3 PUB-11 12 Volt DC System Wiring Diagram (with Mag)
51
Figure 5-4 PUB-11 24 Volt DC System Wiring Diagram (with Mag)
52
PUB-11 System Wiring Diagrams (Continued)
52
6 Calibration and Testing
53
Workbench Tool Requirements
53
Figure 6-1 Required PUB-7/11 PC Download Workbench Tool
53
Figure 6-2 Required PUB-7/11 Palm Pilot Download Workbench Tool
53
Software Download Preparation
54
Software Downloading Procedure
54
PC Program Installation
54
Palm Pilot Program Installation
54
Figure 6-3 Typical Tungsten Series Palm Pilot Handheld with JCM Software Icons
54
Figure 6-4 Taiko DIP Switch & Port Location
54
Figure 6-5 Taiko PC Download Program Screen
54
Writing a New Serial Number
55
Upgrading/Replacing Software
55
Programming Requirements
55
Figure 6-6 Taiko Palm Conversion Screen
55
Figure 6-7 Taiko Palm Program Download Screen
55
Figure 6-8 Taiko Re-Programming Software Tool Connection Configuration
56
Re-Programming Connection Procedure
57
Serial Number Writer Application Use
57
Cloning Units
57
Required Items
57
Cloning Procedures
57
Figure 6-9 JCM Serial Number Writer Screen
57
Figure 6-10 Taiko Clone Software Tool Connection Configuration
58
Calibration Procedures
59
Calibration Description
59
Calibration Tool Requirements
59
When to Calibrate
59
Initial Settings
59
Performance Test Diagnostics
59
Figure 6-11 Removing Taiko from Bezel Mount
59
Figure 6-12 Adjustment DIP Switch Setting
59
Figure 6-13 Reference Paper Insertion
59
Figure 6-14 Adjustment Complete Paper Ejection
59
DIP Switch Tests
60
No.1 Transport Motor Forward Rotation Test
60
No.2 Transport Motor Reverse Rotation Test
60
No.3 Aging Test Procedure
60
No.4 Solenoid Test Procedure
61
No.5 Acceptance Test Procedure
61
No.6 Entrance Flapper Test Procedure
61
No.7 Exit Flapper Test Procedure
61
7 Exploded Views and Parts Lists
63
Entire Taiko Unit Exploded View
63
Figure 7-1 Entire Taiko Unit Exploded View
63
Primary Taiko PUB-7/11 Unit Parts List
64
Complete Taiko Unit Exploded View
65
Figure 7-2 Complete Taiko PUB-7/11 Unit Exploded View
65
Complete Taiko PUB-7/11 Units Parts List
66
Taiko Bezel Unit Exploded View
70
Taiko PUB-7/11 Bezel Units Parts List
71
Taiko EBA Type Bezel Unit Exploded View
72
Taiko EBA Type Bezel Units Parts List
73
8 Index
75
A Troubleshooting
77
Introduction
77
Troubleshooting Overview
77
Fault Table Listings
77
Error Codes and Conditions
80
B Glossary
81
4
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JCM TAIKO PUB-7/11 Specifications
General
Brand
JCM
Model
TAIKO PUB-7/11
Category
Banknote Counter
Language
English
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