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JCM ivizion ld User Manual

JCM ivizion ld
158 pages
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Ā© 2017, JAPAN CASH MACHINE CO., LTD.
Website: http://www.jcmglobal.com
Issue #4074-SME-01-07
iVIZION
Ā®
Series
Next-Generation Banknote
Acceptor Unit
Operation and Maintenance
Manual
(Revision 7)
P/N 960-100929R_Rev. 7 {EDP #148849}

Table of Contents

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JCM ivizion ld Specifications

General IconGeneral
BrandJCM
Modelivizion ld
CategoryBanknote Counter
LanguageEnglish

Summary

GENERAL INFORMATION

iVIZION Units

Introduces the different specifications of iVIZION units.

Product Descriptions

Details the model number specifications for iVIZION units.

Type Descriptions

Lists and defines the product type number specifications.

Software Descriptions

Details the software specifications for iVIZION units.

Safety Precautions

Presents safety symbols, user cautions, and installation cautions.

Mounting, Dismounting & Transportation

Details methods for mounting, dismounting, and transporting the unit.

Foreign Objects and Banknote Fitness

Precautions for foreign objects and conditions of unacceptable banknotes.

Preventive Maintenance

Describes the recommended preventive maintenance procedures for the unit.

Reference Paper Use Precautions

Guidelines for handling reference paper used in calibration.

Primary Features

Highlights the main features of the iVIZION Series Banknote Acceptor.

Component Names

Identifies the names and locations of iVIZION components.

Specifications

iVIZION SS/SH Technical Specifications

Lists the technical specifications for SS/SH models.

iVIZION SS/SH Environmental & Electrical Specifications

Details environmental, electrical, structural, and RFID specs for SS/SH.

iVIZION LD Technical Specifications

Lists the technical specifications for the iVIZION LD model.

iVIZION LD Electrical & Structural Specifications

Details electrical and structural specs for the iVIZION LD model.

Unit Dimensions

iVIZION SS Unit Dimensions

Covers outside and installation/maintenance dimensions for SS models.

iVIZION LD Unit Outside Dimensions

Illustrates the outside dimensions of the iVIZION LD unit.

iVIZION SH Unit Outside Dimensions

Illustrates the outside dimensions of the iVIZION SH unit.

iVIZION Cash Box Outside Dimensions

Illustrates dimensions for standard, large, and HC cash boxes.

Technical Contact Information

INSTALLATION

Installation Procedure

Step-by-step guide for installing the iVIZION unit.

Lock Installation and Unlock Procedure

Details how to install, use, and unlock security locks on the cash box.

DIP Switch Configurations

Explains the settings for denomination inhibit and software DIP switches.

Primary LED Indications

Describes the meaning of different LED status and error indications.

Connector Pin Assignments

Lists pin assignments for various connectors (USB, Photo-Coupler, etc.).

Preventive Maintenance and Sensor Cleaning

Covers retrieving banknotes, clearing jams, and cleaning procedures.

iVIZION Optional LD Version Unit Installation

Specific installation steps for the iVIZION LD version unit.

iVIZION Sensor Locations

Identifies the locations of various sensors within the unit.

Interface Circuit Schematics

Shows schematic diagrams for USB, Photo-Coupler, RS232C, ccTalk, TTL, LED.

Operational Flowcharts

Depicts initialization and validation flow processes for iVIZION units.

COMMUNICATIONS

DISASSEMBLY/REASSEMBLY

Tool Requirements

Lists the necessary tools for disassembly and reassembly.

Pusher Unit Timing Belt Removal

Steps to remove the timing belt from the pusher unit.

Stacker Guide and Frame Removals

Instructions for removing stacker guides and frame outer parts.

Pusher Mechanism and Guide Removals

Instructions for removing the pusher mechanism and guide.

TR Bottom Cover and Side Cover Removals

Steps to remove the transport unit's bottom and side covers.

Sensor Board and RFID Module Removals

Instructions for removing sensor boards, RFID module, and CPU boards.

FPC Cable and Harness Removals

Steps for removing USB, Power, Interface FPC cables and harnesses.

Motor Unit Timing Belt Removal

Instructions for removing the timing belt from the motor unit.

Stacker/Transport Motor and Sensor Removals

Steps to remove stacker/transport motors and sensor assemblies.

Validation Sensor Board Assembly Removal

Instructions for removing the validation sensor board assembly.

CIS/Transmissive Light & Upper UV Sensor Removals

Instructions for removing CIS, Transmissive Light, and Upper UV sensors.

CIS/CIS FPC/Lower UV Sensor & Lower UV FFC Removal

Steps to remove CIS, CIS FPC, Lower UV Sensor, and Lower UV FFC.

Validation Unit Timing Belt Removal

Instructions for removing the timing belt from the validation unit.

Reassembly Cautions

Notes and warnings to follow during the reassembly process.

WIRING DIAGRAMS

CALIBRATION AND TESTING

Tool Requirements

Lists tools and equipment needed for installation and downloading.

Installation Procedures

Details the procedure for installing the JCM Tool Suite Standard Edition.

Driver Installation Procedure

Steps to install the necessary iVIZION USB drivers.

JCM Tool Suite Standard Edition Mode

Explains the Normal and Test modes of the JCM Tool Suite.

Download Procedures

Outlines procedures for downloading software, including upgrades.

Calibration Procedures

Instructions for performing unit sensor calibration and serial number writing.

Performance Tests

Explains methods for performing performance tests using PC or DIP switches.

ICB Function Setting

Steps to set ICB enable/disable, machine number, and inhibit functions.

DIP Switch ON/OFF Test

Instructions for testing the DIP switch functions.

iVIZION Utility Tools

Information on using utility tools for CIS image views and ICB functions.

EXPLODED VIEWS & PARTS LISTS

iVIZION Entire Unit View and Parts List

Shows exploded view and parts list for the entire iVIZION unit.

iVIZION Validation Unit Views and Parts Lists

Exploded views and parts lists for Validation Units 1, 2, and 3.

iVIZION Transport Unit Views and Parts Lists

Exploded views and parts lists for Transport Units 1 through 6.

iVIZION SS Version Frame Unit View and Parts List

Exploded view and parts list for the SS version frame unit.

iVIZION Cash Box Unit Views and Parts Lists

Exploded views and parts lists for Cash Box Units 1, 2, and 3.

iVIZION LD Frame View and Parts List

Exploded view and parts list for the iVIZION LD frame.

iVIZION HC Frame View and Parts List

Exploded view and parts list for the iVIZION HC frame.

iVIZION HC Box Assembly and Unit Views/Parts Lists

Exploded views and parts lists for HC Box Assembly and Unit.

iVIZION HC Upper Part View and Parts List

Exploded view and parts list for the HC Upper Part.

iVIZION HC Receive Plate Assembly View and Parts List

Exploded view and parts list for the HC Receive Plate Assembly.

iVIZION HC Receive Spring Base Assembly View and Parts List

Exploded view and parts list for the HC Receive Spring Base Assembly.

iVIZION HC Front Plate Assembly View and Parts List

Exploded view and parts list for the HC Front Plate Assembly.

iVIZION HC Pusher Unit View and Parts List

Exploded view and parts list for the HC Pusher Unit.

iVIZION HC Pusher Assembly Views and Parts Lists

Exploded views and parts lists for HC Pusher Assemblies 1 and 2.

iVIZION Optional Components Views

Exploded views of optional bezels, harnesses, wave rubber, and sorting pusher units.

TROUBLESHOOTING

Introduction and Overview

Introduces troubleshooting and explains fault diagnosis methods.

Malfunction LED Error Codes

Details LED error codes, indications, and their causes/solutions.

Jam Error Codes

Lists LED jam flash code causes and solutions.

Banknote Reject Error Code

Lists LED reject error flash code causes and solutions.

Barcode Coupon and Calibration Error Codes

Lists barcode coupon and calibration error code causes and solutions.

Maintenance Equipment

GLOSSARY

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