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Jeep 2002 WJ - Page 181

Jeep 2002 WJ
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(14) Carefully work transmission forward and over
engine block dowels until converter hub is seated in
crankshaft. Verify that no wires, or the transmission
vent hose, have become trapped between the engine
block and the transmission.
(15) Install two bolts to attach the transmission to
the engine.
(16) Install remaining torque converter housing to
engine bolts. Tighten to 39 N·m (29 ft.lbs.).
(17) Install rear transmission crossmember.
Tighten crossmember to frame bolts to 68 N·m (50
ft.lbs.).
(18) Install rear support to transmission. Tighten
bolts to 47 N·m (35 ft.lbs.).
(19) Lower transmission onto crossmember and
install bolts attaching transmission mount to cross-
member. Tighten clevis bracket to crossmember bolts
to 47 N·m (39 ft.lbs.). Tighten the clevis bracket to
rear support bolt to 68 N·m (50 ft.lbs.).
(20) Remove engine support fixture.
(21) Connect gearshift cable to transmission.
(22) Check O-ring on plug connector (1) (Fig. 44),
and replace if necessary.
(23) Install the plug connector (1) into the guide
bushing (2). Turn bayonet lock of guide bushing (2)
clockwise to connect plug connector (1).
(24) Position the heat shield (2) (Fig. 45) onto the
transmission housing and install the screw (1) and
bolt (3) to hold the shield in place.
CAUTION: It is essential that correct length bolts be
used to attach the converter to the driveplate. Bolts
that are too long will damage the clutch surface
inside the converter.
(25) Install all torque converter-to-driveplate bolts
by hand.
(26) Verify that the torque converter is pulled
flush to the driveplate. Tighten bolts to 42 N·m (30.5
ft. lbs.).
(27) Install the torque converter bolt access plug
into the engine adapter.
(28) Install starter motor.
(29) Connect cooler lines to transmission.
(30) Install transmission fill tube.
(31) Install exhaust components.
(32) Install transfer case. Tighten transfer case
nuts to 35 N·m (26 ft.lbs.).
(33) Install the transfer case shift cable to the
cable support bracket and the transfer case shift
lever.
(34) Align and connect propeller shafts.
(35) Adjust gearshift cable if necessary.
(36) Lower vehicle.
(37) Connect negative battery cable.
(38) Fill transmission with Shellt 3403 Automatic
Transmission fluid (Refer to 21 - TRANSMISSION/
AUTOMATIC - W5J400/FLUID - STANDARD PRO-
CEDURE).
(39) Verify proper operation.
Fig. 44 Install Wiring Connector Plug
1 - PLUG CONNECTOR
2 - GUIDE BUSHING
Fig. 45 Install Heat Shield
1 - SCREW
2 - HEAT SHIELD
3 - BOLT
21a - 40 TRANSMISSION AND TRANSFER CASE WG
AUTOMATIC TRANSMISSION - W5J400 (Continued)

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