REMOVAL - ENGINE COVER
(1) Firmly grasp front of cover and lift straight up
to release cover from mounting ball studs (Fig. 3).
(2) Pull cover out of rear mounts and remove from
vehicle (Fig. 4).
INSTALLATION
INSTALLATION - 2.7L DIESEL ENGINE
CAUTION: When installing engine, care must be
taken not to damage crankshaft sensor or other
ancillary components.
(1) Suitably support transmission.
(2) Position engine in bay area approximately
76MM (3 in.) above.
(3) Install left engine mount through bolt into sill
plate, Do Not tighten.
(4) Lower engine until sill plate meets frame rail.
(5) Slide engine back toward transmission until
engine meets bell housing.
(6) Raise and suitably support vehicle.
(7) Install and tighten transmission bell housing
bolts
(8) Install and tighten transfer case bolts.
(9) Install starter (Refer to 8 - ELECTRICAL/
STARTING/STARTER MOTOR - INSTALLATION).
(10) Connect transmission and transfer case elec-
trical connectors.
(11) Install and tighten torque converter bolts.
(12) Lower vehicle.
(13) Connect heater hoses.
(14) Connect exhaust flange retainer at turbo-
charger.
(15) Install connector bracket to left sill plate.
(16) Connect engine wiring harnesses.
(17) Connect pedal position sensor electrical har-
ness connectors.
(18) Connect B+ wiring at power distribution cen-
ter (PDC).
(19) Install battery tray.
(20) Install battery.
(21) Connect fuel supply and return lines.
(22) Connect generator B+ at generator.
(23) Connect signal line at turbocharger.
(24) Connect coolant pressure container lines.
Fig. 3 ENGINE COVER FRONT MOUNTS
1 - ENGINE COVER
2 - MOUNTING BALL STUDS
Fig. 4 ENGINE COVER REAR MOUNTS
1 - ENGINE COVER
2 - CYLINDER HEAD COVER
3 - REAR MOUNT
WG ENGINE 9a - 5
ENGINE - 2.7L DIESEL (Continued)
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