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Jeep 2002 WJ - Page 277

Jeep 2002 WJ
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FINAL ASSEMBLY
(1) Position transfer case damper onto the transfer
case.
(2) Install the damper bolts (Fig. 245). Tighten
bolts to 41-54 N·m (30-40 ft. lbs.) torque.
(3) Install drain plug. Tighten plug to 41-54 N·m
(30-40 ft. lbs.) torque.
(4) Level transfer case and fill it with Mopart
Transfer Case Lubricant. Correct fill level is to bot-
tom edge of fill plug hole.
(5) Install and tighten fill plug to 41-54 N·m
(30-40 ft. lbs.) torque.
INSTALLATION
NOTE: If a replacement transfer case is being
installed, be certain the counter weight is installed
on the transfer case housing prior to installation.
(1) Install the transfer case on the transmission.
Torque the transfer case retaining nuts to 75 N·m (55
ft. lbs.).
(2) Install the vent tube on the transfer case.
(3) Connect the transfer case shift cable on the
shifter arm.
(4) Using the jack, raise the transmission assem-
bly into position and install the (8) transmission sup-
port crossmember retaining bolts (Fig. 246). Torque
the bolts to 41 N·m (30 ft. lbs.).
Fig. 244 Hold Companion Flange
1 - HOLDER C-3281
2 - BOLTS
3 - COMPANION FLANGE
Fig. 245 Install Damper Bolts
1 - DAMPER
2 - TRANSFER CASE
3 - BOLTS
Fig. 246 Transmission Support Crossmember
Position and Orientation
1 - TRANSFER CASE
2 - TRANSMISSION MOUNT RETAINING BOLTS (2 OF 4)
3 - EXHAUST SYSTEM SUPPORT BRACKET RETAINING BOLTS
4 - CROSSMEMBER RETAINING BOLTS
5 - TRANSMISSION
6 - CROSSMEMBER RETAINING BOLTS
21a - 136 TRANSMISSION AND TRANSFER CASE WG
TRANSFER CASE - NV247 (Continued)

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