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Jenny Science XENAX Xvi 75V8S - User Manual

Jenny Science XENAX Xvi 75V8S
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Instruction Manual XENAX® Xvi
75V8S
Translation of “Anleitung XENAX® Xvi 75V8S
Edition 19. November 2020
Compact Ethernet Servo Controller
Parameterization over Web browser
The integrated webserver allows a setup
and parameterization over web browser.
After an automatic self-check, the
connected LINAX® linear motor axis, the
ELAX® electric slide or the ROTAX® rotary
axis can instantly be set in motion by click
on the Quick Start Button.
This XENAX® Xvi 75V8S is setting new
standards in terms of intuitive handling.
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Jenny Science XENAX Xvi 75V8S Specifications

General IconGeneral
BrandJenny Science
ModelXENAX Xvi 75V8S
CategoryController
LanguageEnglish

Summary

Parameterization over Web browser

General Information

XENAX Xvi 75 V8 S Characteristics

Electronics and Firmware

Details on the electronic components, firmware, and interfaces of the XENAX® Xvi 75V8S controller.

Performance and Options

Overview of the device's performance specifications and available options.

Dimensions

Physical dimensions and mounting specifications of the XENAX® Xvi 75V8S.

Xvi 75 V8 vs Xvi 75 V8 S Comparison

Comparison of features and improvements between XENAX® Xvi 75V8 and Xvi 75V8S models.

Controllable Motor Types

Linear Motor Axes and Electric Slides

Description of LINAX® linear motors and ELAX® electric slides compatible with the controller.

Product Line Servo Motors

Overview of servo motors offered by Jenny Science for use with the controller.

Customary Servo Motors

Information on third-party AC/DC/EC servo motors that can be operated.

Hardware and Installation

Environmental Conditions

Recommended environmental conditions for storage, transport, and operation.

Assembly and Installation

Guidelines for mounting the device, including series mounting and base plate requirements.

Functional Safety (TÜV Certified)

Hardware Requirements for Safety Functions

Specifies the need for a Safety Motion Unit (SMU) for TÜV certified safety functions.

Safety Standards Compliance

Details safety standards like EN 61508 and EN ISO 13849, and associated safety functions.

Basic Conditions for Safety Functions

Outlines basic conditions for using functional safety features, including motor types and wiring.

Technical Safety Data

Provides technical specifications related to safety functions, such as reaction time and failure probability.

Detailed Safety Functions

Explains specific safety functions like STO, SS1, SS2, and SLS with diagrams and parameters.

WebMotion Safety Parameterization

Describes how to display and modify functional safety parameters using the WebMotion® interface.

Electrical Connections

Plug Arrangement Overview

Layout and description of all connectors and plugs on the XENAX® Xvi 75V8S.

Plug Pin Configuration Details

Detailed pin assignments for various plugs including USB/COM, Motor, and Power Supply.

Internal I;O Circuitry

Schematics and descriptions of the internal input/output circuitry.

Output Configuration Settings

Configuration options for output types, activity, and parameter values.

Motor Type Configuration

USB;COM Socket Operation

USB Communication

Establishing serial communication via USB, including default settings.

RS232 Communication Option

Using the USB/COM socket as a plain RS232 interface and its configuration.

Ethernet TCP;IP Interface

Testing IP Connection with IPCONFIG

Procedure for testing TCP/IP address range using the IPCONFIG command.

Testing Connection with PING

Verifying network connectivity using the PING command.

Closing Port 10001

Methods for closing TCP/IP port 10001 to avoid connection issues.

ASCII Protocol

ASCII Protocol over TCP;IP

Details on using the ASCII protocol over Ethernet TCP/IP for device control.

Asynchronous Messages and Events

Configuring automatic status or PLC input modifications via events.

WebMotion Interface

Starting WebMotion

Instructions for accessing and starting the WebMotion® interface via a web browser.

WebMotion Upload Settings Error

Troubleshooting the 'Upload XENAX Settings' error, possibly related to security software.

Quick Start for Linear Motors

Guide for setting up LINAX® or ELAX® motors using the Quick Start function.

Operation and Status Line

Understanding the status line in WebMotion® for current device conditions and motor data.

Move Axis via Click Interface

Simple online control for setup and testing of linear motor axes using click commands.

Click Control for LINAX;ELAX Motors

Detailed instructions for moving LINAX®/ELAX® motors using the click interface.

Click Control for ROTAX;Third Party Motors

Instructions for moving ROTAX® or third-party motors via the click interface.

Move Axis via Command Line

Controlling the axis using ASCII commands via a command line interface.

XENAX ASCII Command Set

Comprehensive list and description of ASCII commands for activating controller functions.

Power and Reset Commands

ASCII commands for power control, resetting the encoder, and clearing position data.

Basic Settings Commands

Commands for configuring basic operational modes, encoder settings, and motor identification.

Motor Settings Commands

Commands for setting motor current, pole pairs, encoder increments, and phase direction.

Controller Settings Commands

Commands for payload, inertia, and position controller bandwidth settings.

Motion Settings Commands

Commands for configuring position, speed, acceleration, and motion profiles.

Reference LINAX;ELAX Commands

Commands for referencing LINAX®/ELAX® motors, including direction and start/end points.

Reference Gantry Commands

Commands for referencing gantry systems, including card identifiers and slave offsets.

Reference Rotary Motor Commands

Commands for referencing ROTAX® and third-party motors, including Z-mark search.

Move Commands

Commands for absolute and relative positioning, jogging, and repeating movements.

Index and I_Force Moves

Commands for managing motion profiles (Indexes) and force-controlled drives (I_Force).

Program and Application Commands

Commands for running, mapping, and saving programs and applications.

Event Handling Commands

Commands for configuring and managing event triggers for inputs and status changes.

Input;Output Commands

Commands for configuring PLC I/O types, activity, and assigning output functions.

ELAX Limit Position Commands

Commands for setting and managing internal and external mechanical limit positions for ELAX® slides.

Force Control Commands

Commands related to force calibration, drift compensation, and force limitation.

Correction Table Commands

Commands for managing correction tables to correlate encoder position with actual physical position.

System Information Commands

Commands to retrieve system status, version information, and motor/controller data.

Ethernet Configuration Commands

Commands for configuring Ethernet TCP/IP addresses, netmasks, and gateways.

Bus Module Information Commands

Commands for retrieving bus module firmware versions and IP addresses.

Error Handling Commands

Commands for reading error codes, descriptions, and retrieving error buffers.

System Monitoring Commands

Commands for monitoring encoder plausibility and configuring watchdog timers.

Move Axis by Forceteq

Move Axis Motion Diagram

Index Motion Profiles

Drive I_Force Control

Sector I_Force Configuration

Program Definition and Execution

Program Commands

List and explanation of commands used for creating and managing programs.

I;O Functions Configuration

Selecting Input Functions

Assigning input functions and selecting high/low activity for inputs, including binary coded inputs.

Selecting Output Functions

Assigning output functions and controlling output states (ON/OFF) via mouse click.

Holding Brake Operation

Controlling an additional holding brake for LINAX®/ELAX® motors with time delay.

Velocity Profile Configuration

Captured Position Data

State Controller Settings

F Setting for Frequency Analysis

Configuring frequency analysis settings, including recordable time and filter frequency.

Motor Configuration Details

LINAX and ELAX Motor Settings

Settings for LINAX® and ELAX® motors, including current limits, pole pairs, and phase direction.

ROTAX Motor Configuration

Settings for ROTAX® motors, including current limits and phase control.

Third Party Motor Configuration

Configuration for non-Jenny Science motors, covering current limits, pole pairs, and phase control.

Position Overflow Handling

Explanation of the controlled overflow mechanism for high encoder position values.

Referencing Procedures

LINAX Referencing

Procedure for referencing LINAX® linear motor axes using reference marks.

Absolute Reference with Marks

Details on absolute positioning using reference marks on the measuring scale.

ELAX Referencing

Referencing ELAX® slides by driving to a mechanical limit.

Reference with Internal Limit

Referencing using internal mechanical limits when external stops are not present.

Reference with External Limit

Referencing using externally mounted limit stops for ELAX® slides.

ROTAX;Third Party Referencing

Referencing procedures for ROTAX® and third-party motors, including Z-mark search.

Reference to Mechanical Stop

Optional function to drive to a mechanical stop after ordinary referencing.

LINAX;ELAX Correction Table

Using a correction table to correlate encoder position with actual physical position.

Basic Settings Configuration

Version Information

Firmware and Software Updates

Saving Applications and Settings

Opening Applications

Master;Slave Configuration

Master;Slave Setup Details

Configuring devices in master/slave setups, including I2C bus and card identifiers.

Pick & Place Programming Example

Example of programming a pick and place system using master/slave configuration.

Master;Slave Timing Synchronization

Information on timing and command transmission between master and slave devices.

Gantry Synchronized Mode

Activating Gantry Mode

Steps to activate gantry synchronized mode, including axis alignment and card identifiers.

Gantry Mode ASCII Commands

List of ASCII commands specific to gantry synchronized mode operation.

Force Process Forceteq

Forceteq Function Overview

Introduction to the four main force functions: Calibration, Limitation, Monitoring, and Control.

Force Calibration Procedure

Steps for calibrating motor forces, including cogging, load, and friction forces.

Force Limitation Settings

How to drive with limited force to objects or end positions, and detecting touching positions.

Force Monitoring and Sector Analysis

Monitoring force progression using way/force diagrams and defining force sectors.

Force Control Integration

Combining force functions into programs for decentralized operation or PLC control.

Integrating Force Processes

XENAX Programming for Force Processes

Programming commands for integrating force calibration, limitation, and control into programs.

Force Process Over Command Set

Using ASCII commands for force calibration, drift compensation, and sector selection.

Application Example: Force Sensor Testing

XENAX Force Process Programming

Example of programming a force process in XENAX® for a force sensor application.

7-Segment Display Operating Status

Error Handling and Troubleshooting

Error Codes Overview

Categorization of errors (Information, Warnings, Errors) and their display.

Error 50: Position Deviation Notes

Troubleshooting steps for error 50, related to excessive position deviation.

Error 89: SMU Error Notes

Troubleshooting a critical SMU error, requiring clearing the source and restarting the XENAX®.

Error 91: Unconfigured SMU Motion Block Notes

Resolving error 91 related to unconfigured SMU motion blocking.

7-Segment Display Issues

Troubleshooting causes for arbitrary characters or flickering on the 7-segment display.

Logic Supply Adapter Issues

Diagnosing issues related to a defective logic supply adapter.

Defective Firmware Troubleshooting

Steps to resolve issues caused by wrong or corrupt firmware data.

Motor Configuration Details

LINAX and ELAX Motor Settings

Configuration parameters for LINAX® and ELAX® motors, including current limits and phase direction.

ROTAX Motor Configuration

Configuration parameters for ROTAX® motors, including current limits and phase control.

Third Party Motor Configuration

Configuration for non-Jenny Science motors, covering current limits, pole pairs, and phase control.

Position Overflow Handling

Explanation of the controlled overflow mechanism for high encoder position values.

Referencing Procedures

LINAX Referencing

Procedure for referencing LINAX® linear motor axes using reference marks.

Absolute Reference with Marks

Details on absolute positioning using reference marks on the measuring scale.

ELAX Referencing

Referencing ELAX® slides by driving to a mechanical limit.

Reference with Internal Limit

Referencing using internal mechanical limits when external stops are not present.

Reference with External Limit

Referencing using externally mounted limit stops for ELAX® slides.

ROTAX;Third Party Referencing

Referencing procedures for ROTAX® and third-party motors, including Z-mark search.

Reference to Mechanical Stop

Optional function to drive to a mechanical stop after ordinary referencing.

LINAX;ELAX Correction Table

Using a correction table to correlate encoder position with actual physical position.

Basic Settings Configuration

Version Information

Firmware and Software Updates

Saving Applications and Settings

Opening Applications

Master;Slave Configuration

Master;Slave Setup Details

Configuring devices in master/slave setups, including I2C bus and card identifiers.

Pick & Place Programming Example

Example of programming a pick and place system using master/slave configuration.

Master;Slave Timing Synchronization

Information on timing and command transmission between master and slave devices.

Gantry Synchronized Mode

Activating Gantry Mode

Steps to activate gantry synchronized mode, including axis alignment and card identifiers.

Gantry Mode ASCII Commands

List of ASCII commands specific to gantry synchronized mode operation.

Force Process Forceteq

Forceteq Function Overview

Introduction to the four main force functions: Calibration, Limitation, Monitoring, and Control.

Force Calibration Procedure

Steps for calibrating motor forces, including cogging, load, and friction forces.

Force Limitation Settings

How to drive with limited force to objects or end positions, and detecting touching positions.

Force Monitoring and Sector Analysis

Monitoring force progression using way/force diagrams and defining force sectors.

Force Control Integration

Combining force functions into programs for decentralized operation or PLC control.

Integrating Force Processes

XENAX Programming for Force Processes

Programming commands for integrating force calibration, limitation, and control into programs.

Force Process Over Command Set

Using ASCII commands for force calibration, drift compensation, and sector selection.

Application Example: Force Sensor Testing

XENAX Force Process Programming

Example of programming a force process in XENAX® for a force sensor application.

7-Segment Display Operating Status

Error Handling and Troubleshooting

Error Codes Overview

Categorization of errors (Information, Warnings, Errors) and their display.

Error 50: Position Deviation Notes

Troubleshooting steps for error 50, related to excessive position deviation.

Error 89: SMU Error Notes

Troubleshooting a critical SMU error, requiring clearing the source and restarting the XENAX®.

Error 91: Unconfigured SMU Motion Block Notes

Resolving error 91 related to unconfigured SMU motion blocking.

7-Segment Display Issues

Troubleshooting causes for arbitrary characters or flickering on the 7-segment display.

Logic Supply Adapter Issues

Diagnosing issues related to a defective logic supply adapter.

Defective Firmware Troubleshooting

Steps to resolve issues caused by wrong or corrupt firmware data.

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