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Jet HBS-812G User Manual

Jet HBS-812G
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Operating Instructions and Parts Manual
8x12-inch Gear Head Horizontal Band Saw
Model HBS-812G
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-413460
Ph.: 800-274-6848 Revision A1 11/2012
www.waltermeier.com Copyright © 2012 Walter Meier (Manufacturing) Inc.

Questions and Answers:

Jet HBS-812G Specifications

General IconGeneral
BrandJet
ModelHBS-812G
CategorySaw
LanguageEnglish

Summary

Warranty and Service

Safety Warnings

About This Manual

Features

Specifications

Setup and Assembly

Unpacking and Cleanup

Instructions for inspecting, unpacking, and cleaning the machine and its components.

Shipping Contents

List of all parts included in the shipping package for the band saw.

Assembly

Step-by-step instructions for assembling the band saw components.

Vertical Cutting Plate Installation

Procedure for installing the vertical cutting plate when using the saw vertically.

Coolant System Setup

Instructions for filling and connecting the coolant system for optimal cutting.

Electrical Connections

Grounding Instructions

Guidelines for properly grounding the band saw to prevent electrical shock.

Voltage Conversion

Procedure for converting the saw's voltage for 230V operation.

Extension Cord Recommendations

Guidance on selecting appropriate extension cords based on amperage and length.

Adjustments

Squaring Blade to Table

Procedure to align the saw blade perpendicular to the cutting table.

Squaring Blade to Vise

Procedure to align the saw blade perpendicular to the vise jaw.

Vise Positioning

Procedures for positioning the vise for 90-degree cuts, miter cuts, and extended capacity.

Setting Feed Rate

How to adjust the hydraulic cylinder for optimal blade feed rate.

Counterbalance Spring Adjustment

Procedure for adjusting the counterbalance spring for proper bow weight.

Blade Installation and Replacement

Detailed steps for removing and installing a new saw blade.

Blade Tension Adjustment

Instructions for setting the correct tension on the saw blade.

Blade Tracking Adjustment

Procedure for aligning the blade to run correctly on the wheels.

Test Cutting for Adjustment Verification

Using test cuts to confirm the accuracy of blade and guide adjustments.

Blade Speed Settings

How to select the correct blade speed for different materials.

Blade Guide Adjustment

Procedure for adjusting the side and rear blade guide bearings.

Chip Brush Adjustment

How to adjust the chip brush to keep the blade clean.

Operating Controls

Operation

Pre-Operation Inspection

Checklist of items to verify before operating the band saw.

Blade Break-In Procedure

Steps for properly breaking in a new saw blade for optimal performance.

General Operating Procedure

Step-by-step guide for performing a standard cutting operation.

Evaluating Cutting Efficiency

How to determine if the saw is cutting efficiently by observing chips.

Maintenance

Coolant Level Maintenance

Checking and maintaining the correct coolant level in the tank.

Gearbox Oil Change

Procedure for draining and refilling the gearbox with oil.

Troubleshooting

Replacement Parts

Table and Stand Assembly Exploded View

Diagram showing exploded view of the table and stand assembly components.

Bow Assembly Exploded View

Diagram showing exploded view of the bow assembly components.

Table, Bow, Stand Assemblies Parts List

Detailed list of part numbers and descriptions for table, bow, and stand assemblies.

Gearbox Assembly Exploded View

Diagram showing exploded view of the gearbox assembly components.

Gearbox Assembly Parts List

Detailed list of part numbers and descriptions for the gearbox assembly.

Electrical Connections Diagram

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