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JLG 20MVL Series User Manual

JLG 20MVL Series
174 pages
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Service & Maintenance Manual
Model(s)
15/20MVL &
15/20MSP
Series
P/N - 3121231
December 20, 2013

Table of Contents

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JLG 20MVL Series Specifications

General IconGeneral
BrandJLG
Model20MVL Series
CategoryBoom Lifts
LanguageEnglish

Summary

Section 1: Machine Specifications

1.1 Capacities

Details fluid capacities, system voltages, and gearbox oil for all models.

1.3 Performance Data

Covers platform capacities, sizes, ground clearance, and speeds for different models.

1.4 Lubrication

Specifies hydraulic oil types, grades, and lubrication intervals for machine components.

1.7 Torque Requirements

Outlines torque specifications for fasteners to ensure proper maintenance.

Section 2: General

2.1 Machine Preparation, Inspection, and Maintenance

Provides essential information for maintaining safe operating condition and service life.

2.2 Preventive Maintenance & Inspection Schedule

Outlines periodic checks and services for machine systems and components.

2.3 Servicing and Maintenance Guidelines

Offers guidance on safety, cleanliness, and proper procedures for component handling.

Mast Chain Inspection Procedure

Explains how to inspect mast chains for wear, damage, and proper lubrication.

Section 3: Base Components

3.1 Base Assembly Components

Identifies major components of the base assembly with a diagram.

3.4 Drive and Caster Wheels

Covers inspection, replacement, and installation of drive and caster wheels.

3.5 Wheel Drive Assembly - Servicing

Provides procedures for roll, leak testing, oil, and brush wear checks for drive assemblies.

Replacing Drive Motor Brushes

Step-by-step guide for replacing drive motor brushes, including safety precautions.

3.7 Battery Charger - Service Procedures

Covers battery charger maintenance, status indicators, and voltage warnings.

Section 4: Control Components

4.1 Control Components Overview

Provides an overview and location of control components on the MVL/MSP.

4.3 Control Components - Installation

Describes the installation of Ground Control and Traction Control Modules.

4.4 Batteries - Service Procedures

Covers battery replacement, condition testing, and disconnect options.

4.6 Ground Control Module - Programming

Details programming modes, levels, and procedures for the ground control module.

4.8 Pump-Motor Assembly - Service Procedure

Covers hydraulic pressure adjustments and gauge installation.

4.9 Obstruction Sensor System - Service Procedure (MSP - Option)

Explains the function, checks, and installation of the obstruction sensor system.

Section 5: Mast Components

5.1 Mast Components Overview

Identifies the main components of the mast assembly with a diagram.

5.2 Mast Chains and Sequencing Cables Adjustment

Details procedures for adjusting mast chains and sequencing cables for proper alignment.

5.5 Hydraulic Lift Cylinder - Removal, Inspection and Rebuild

Covers the removal, inspection, and rebuild procedures for the hydraulic lift cylinder.

5.6 Mast Assembly Installation

Details the procedures for removing and installing the mast assembly.

5.7 Mast Assembly and Disassembly Procedures

Outlines the step-by-step process for disassembling and assembling mast sections.

Section 6: Troubleshooting

6.1 General

Introduces troubleshooting information for locating and correcting operating problems.

6.2 Troubleshooting Information

Guides users to fault code tables and probable causes for malfunctions.

6.4 Electrical Circuit Checks

Explains the microprocessor-controlled electrical system and diagnostic features.

6.5 Multimeter Basics

Covers fundamental multimeter usage for measurements like voltage, resistance, and continuity.

6.6 Electrical Switch Testing

Details procedures for testing basic, limit, and automatic electrical switches.

Machine in Drive Speed Cut-Back (Turtle) Mode All The Time

Troubleshooting steps for when the machine is stuck in turtle mode.

Code 04 - Tilt Condition

Troubleshooting steps for tilt sensor faults or machine leveling issues.

Code 30 - Traction Module - No Communication with Ground Control Module

Steps to diagnose communication issues between traction and ground control modules.

Codes (100 - 199) Ground Control Module - Fault Condition

Troubleshooting for various fault conditions related to the Ground Control Module.

Machine Will Not Power Up

Troubleshooting steps for the main power circuit when the machine does not power on.

6.14 Hydraulic Leak Troubleshooting

Provides remedies for various hydraulic leaks occurring on the machine.

6.16 Drive System Troubleshooting

Addresses issues like not climbing grades or driving in the opposite direction.

Machine Won’t Drive Straight

Troubleshooting steps for when the machine drives erratically or not straight.

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