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JLG 3246ES Service Manual

JLG 3246ES
212 pages
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Service & Maintenance Manual
Models
1930ES
2030ES
2630ES
2646ES
3246ES
3121166
June 1, 2010

Table of Contents

Other manuals for JLG 3246ES

Questions and Answers:

JLG 3246ES Specifications

General IconGeneral
Machine Width46 in
Drive Speed - Platform Lowered2.5 mph
Drive Speed - Platform Elevated0.5 mph
Power SourceElectric
Working Height38 ft
Gradeability25%
Drive Speed - Elevated0.5 mph
Drive Speed - Lowered2.5 mph
Drive Motor24V DC
Platform Capacity500 lbs
Capacity500 lbs

Summary

SECTION 1 - SPECIFICATIONS

1.1 OPERATING SPECIFICATIONS

Provides operational specifications including gradeability, platform height, tire load, and pressures.

SECTION 2 - GENERAL

2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

Outlines general procedures for placing the machine in operation and maintaining it.

2.6 PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE

Defines preventive maintenance and inspection checks with intervals and codes.

SECTION 3 - CHASSIS & SCISSOR ARMS

3.5 ELECTRIC DRIVE MOTOR MAINTENANCE

Includes disassembly, bearing replacement, brush inspection/replacement, and cable replacement.

3.8 POWER MODULE - SEVCON

Information on the Sevcon Power Module, including specifications and replacement.

3.9 POWER MODULE - ZAPI

Information on the ZAPI Power Module, including specifications and replacement.

3.10 BATTERY REMOVAL AND MAINTENANCE

Procedures for battery removal, maintenance, and safety practices.

3.11 BATTERY CHARGER OPERATION AND TROUBLESHOOTING

Details on battery charger operation, specifications, maintenance, and troubleshooting.

SECTION 4 - HYDRAULICS

SECTION 5 - JLG CONTROL SYSTEM

5.1 HAND HELD ANALYZER OPERATION

Instructions for connecting, using, and navigating the hand-held analyzer.

5.2 TILT SENSOR CALIBRATION

Procedure for calibrating the tilt sensor for accurate leveling.

5.5 ELEVATION SENSOR CALIBRATION

Procedure for calibrating the elevation sensor when the machine is on level ground.

5.7 TROUBLESHOOTING AND FLASH CODES

Guide to troubleshooting machine problems using flash codes and analyzer data.

SECTION 6 - DIAGNOSTIC TROUBLE CODES

6.1 INTRODUCTION

Introduction to Diagnostic Trouble Codes (DTC) read from the MDI.

6.2 DTC INDEX

An index of diagnostic trouble codes sorted by system and fault message.

6.3 DTC CHECK TABLES

Tables detailing DTCs, their descriptions, and the necessary checks.

SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS

7.2 MULTIMETER BASICS

Basic multimeter usage including grounding, backprobing, and measurement techniques.

7.7 ELECTRICAL SCHEMATICS AND LAYOUTS

Schematic diagrams for various machine systems and components.

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