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General| Maximum Lift Capacity | 5, 500 lbs |
|---|---|
| Maximum Lift Height | 18 ft |
| Engine Manufacturer | Deutz |
| Engine Model | TD 2.9 L4 |
| Horsepower | 74 hp |
| Tire Type | Pneumatic |
| Weight | 2, 900 lbs |
Provides general directions for service and repair procedures.
States JLG's right to make changes and improvements to products.
Outlines requirements for operating the machine safely.
Procedures for using "Do Not Operate" tags for safety.
General guidelines to avoid death or injury, including emergency info.
Explains DANGER, WARNING, and CAUTION signal words.
General safety statements for maintenance and specific task procedures.
Safety gear and lifting procedures for personal protection.
Safe practices for lifting and using equipment.
Hazards related to solvents, housekeeping, first aid, and cleanliness.
Hazards related to engine, ventilation, slopes, fluids, and pressure.
Importance of checking and maintaining safety decals on the machine.
Information on obtaining replacement parts and warranty registration.
Details on travel speed, hydraulic, electrical, engine, and tire specifications.
Lists required fluids, lubricants, and their capacities for the machine.
Outlines required maintenance at different hour intervals.
Details the lubrication points and schedule for the machine.
Lists JLG P/N and ND Industries equivalents for thread locking compounds.
Provides torque values for SAE and Metric fasteners.
Procedures for assembling hydraulic connections and their torque specifications.
Defines various types of hydraulic threads, tubes, and hoses.
Step-by-step guides for assembling various hydraulic fittings.
Explains the double wrench method for hose and connector rotation.
Details FFWR and TFFT methods for tightening fittings.
Steps for assembling adjustable stud end connections.
Guidance on proper installation and replacement of O-rings.
Identifies and explains major components of the boom system.
Describes the operation of the two-section boom system.
Covers the maintenance procedures for the boom assembly.
Detailed procedures for removing and installing boom sections and related components.
Information on inspection, replacement, and lubrication of boom wear pads.
Procedures for connecting and removing quick attach devices.
Inspection guidelines for forks before attachment to the carriage.
Common boom problems, their causes, and remedies.
Identifies and explains the components of the machine's cab and covers.
Describes the cab structure, safety features, and general contents.
Details the removal and installation of various cab components.
Procedures for servicing steering wheel, column, brake, and throttle pedal.
Procedures for servicing joystick, wipers, washer, and heater/defroster.
Step-by-step instructions for removing the machine's cab.
Step-by-step instructions for installing the machine's cab.
Identifies major components of axles, drive shafts, wheels, and tires.
General guidelines for inspecting, maintaining, and servicing axles and drive shafts.
Information and procedures related to axle assemblies.
Details on axle serial numbers, specs, internal service, maintenance, removal, and installation.
Identifies common axle and drive shaft problems, causes, and remedies.
Step-by-step guide to purge air from the steering system.
Procedures for drive shaft inspection, maintenance, removal, and installation.
Guidelines for selecting, removing, and installing wheels and tires.
Instructions for adjusting steering angle.
Information on brake disk inspection.
Identifies major components of the transmission assembly.
Provides general information, towing, and maintenance for the transmission.
Details transmission specifications and maintenance requirements.
Procedures for removing, disassembling, installing, and post-replacement checks.
Step-by-step instructions for removing the transmission.
Refers to the Rexroth Repair Manual for disassembly procedures.
Step-by-step instructions for installing the transmission.
Post-replacement checks including filters, oil level, and bleeding.
Procedures for removing and installing the transmission filter.
Safe procedures for towing a disabled machine.
Disclaimer, scope, and component terminology for the Perkins engine.
Location and importance of the engine serial number.
Refers to Section 2 for engine, coolant, and oil specifications.
Information on radiator pressure cap and radiator/oil cooler replacement.
Refers to Section 9 for engine electrical system details.
Guidelines for diesel fuel use, fuel/hydraulic oil tank service, and after-service procedures.
Recommendations for diesel fuel quality and type based on temperature.
Procedures for cleaning, drying, inspecting, and disassembling the fuel/hydraulic tank.
Steps to follow after servicing the fuel system.
Safety precautions for exhaust and air cleaner systems.
Procedures for engine removal, disassembly, and installation.
Step-by-step instructions for removing the engine.
Refers to the Perkins engine manual for detailed service procedures.
Step-by-step instructions for installing the engine.
Procedures for removing and installing the engine coupler.
Common engine problems, their causes, and remedies.
Identifies and explains the hydraulic components of the machine.
Safety precautions for working with hydraulic systems and fluids.
Refers to Section 2 for hydraulic system specifications.
Guidelines for inspecting and replacing hydraulic hoses, tubes, lines, and fittings.
Procedures for diagnosing hydraulic pressure issues and performing checks.
Detailed steps for checking pressure in main control valve, charge, boom, and steering circuits.
Provides hydraulic schematic diagrams for G5-18A and 2505 models.
Information on the hydraulic reservoir, including fill cap, draining, and filling.
Analysis of implement pump failures and procedures for pump replacement.
Procedures for front drive motor removal and installation.
Procedures for servicing various hydraulic valves and manifolds.
Removal, disassembly, cleaning, inspection, assembly, and installation of the main control valve.
Procedures for servicing brake, parking brake, steering, inching, joystick, decompression, and LSI valves.
Procedures for hydraulic cylinder removal, disassembly, inspection, assembly, installation, and torque specifications.
Detailed procedures for cylinder removal, disassembly, cleaning, inspection, assembly, and installation.
Lists torque specifications for various hydraulic cylinder components.
Identifies and explains the electrical components of the machine.
Refers to Section 2 for electrical system specifications.
Details engine compartment and cab compartment fuses, relays, and power distribution module.
Provides schematic diagrams for various wiring harnesses and chassis.
Breaks down electrical circuits for charge, start, constant power, and drive.
Procedures for testing, removing, and installing the starter motor.
Information on charging the battery and alternator removal/installation.
Details on back-up alarm, instrument cluster, and speedometer.
Procedures for windshield and rear window wiper motors, and washer system.
Procedures for removing and installing the cab heater assembly.
Procedures for various switches, sensors, and solenoids including ignition, fuel level, coolant temp, oil pressure, LSI.
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