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JLG E400A Narrow User Manual

JLG E400A Narrow
132 pages
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ANSI
®
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
AS/NZS
Boom Lift Models
E400A Narrow
E400AJP
E400AJP Narrow
M400AJP
M400AJP Narrow
S/N 0300208530* to Present
* See inside front cover for exceptions.
3121716
November 5, 2018 - Rev D
To order go to Discount-Equipment.com

Table of Contents

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JLG E400A Narrow Specifications

General IconGeneral
Platform Capacity227 kg
Machine Width1.22 m
Weight (Alternative)5, 443 kg
Stowed Width1.22 m
Horizontal Outreach7.62 m
Horizontal Outreach (Alternative)7.62 m
Overall Width1.22 m
Horizontal Reach7.62 m

Summary

Section 1: Safety Precautions

1.1 General

Outlines necessary precautions for proper and safe machine usage and maintenance.

1.2 Pre-Operation

Covers essential requirements before operation, including training and knowledge.

Workplace Inspection

Details checking the work area for hazards before and during machine operation.

Machine Inspection

Covers checks for machine condition, safety devices, and modifications before operation.

1.3 Operation

Provides general guidelines and safety rules for operating the machine safely.

Trip and Fall Hazards

Details precautions to prevent falls, including harness use and safe entry/exit.

Electrocution Hazards

Warns about electric shock risks and maintaining safe distances from electrical sources.

Tipping Hazards

Covers precautions to prevent tipping, including surface conditions and grade limitations.

Crushing and Collision Hazards

Details hazards and precautions to avoid crushing and collision incidents.

1.4 Towing, Lifting, and Hauling

Provides procedures and safety precautions for towing, lifting, and hauling the machine.

1.5 Maintenance Safety

Covers general safety precautions for maintenance, including hazards and procedures.

Battery Hazards

Details safety precautions for batteries, including handling, charging, and fluid safety.

Section 2: User Responsibilities, Machine Preparation, and Inspection

2.1 Personnel Training

Covers training requirements, supervision, and operator responsibilities for safe operation.

2.2 Preparation, Inspection, and Maintenance

Details periodic inspections and maintenance requirements for the machine.

Function Check

Details how to perform a functional check of all machine systems after walk-around inspection.

SkyGuard Function Test

Provides steps to test the SkyGuard system functionality from the platform console.

Section 3: Machine Controls and Indicators

3.1 General

Provides information needed to understand machine control functions and their operation.

3.2 Controls and Indicators

Explains control consoles and indicator symbols used to alert the operator to operational situations.

Ground Control Console

Details the controls and indicators found on the ground control console.

Platform Control Console

Details the controls and indicators found on the platform control console.

Platform Control Indicator Panel

Explains the tilt alarm and platform overload indicators on the platform console.

Section 4: Machine Operation

4.1 Description

Describes the self-propelled hydraulic personnel lift and its primary control stations.

4.2 Boom Operating Characteristics and Limitations

Details boom operating characteristics, limitations, and capacity requirements for safe operation.

4.3 Motor Operation

Explains the function of the power/emergency stop switch and motor activation procedures.

4.4 Traveling (Driving)

Covers procedures and safety precautions for driving the machine, including on grades and slopes.

4.5 Steering

Explains how to use the drive/steer controller for steering the machine.

4.6 Platform

Covers procedures for loading the platform and adjusting its level and rotation.

4.7 Boom

Details boom operation, including swinging, raising, lowering, and tilt warnings.

4.8 Generator

Explains the generator's function, automatic operating mode, and conditions for automatic shutdown.

4.9 Inverter

Describes the inverter's function for operating power tools from machine batteries.

4.10 Machine Function Speeds

Explains how the Function Speed Control affects boom function speeds and creep mode.

4.11 Machine Safety System Override (MSSO)

Details the MSSO function for emergency platform retrieval when controls are locked out.

4.12 SkyGuard Operation

Explains SkyGuard sensor activation, function reversal/cutout, and override procedures.

4.13 Boom Synchronizing Procedure

Provides steps for synchronizing the boom assembly, especially if the lower boom does not fully lower.

4.14 Shut Down and Park

Details procedures for safely shutting down and parking the machine.

4.15 Machine Lifting and Tie Down

Covers procedures and precautions for lifting and securely tying down the machine.

Section 5: Emergency Procedures

5.1 General

Explains the steps to be taken in case of an emergency situation while operating the machine.

5.2 Incident Notification

Details the procedure for notifying JLG Industries immediately of any incident involving a JLG product.

5.3 Emergency Operation

Covers emergency procedures for situations where the operator cannot control the machine.

5.4 Emergency Towing Procedures

Provides procedures for emergency movement of the machine in case of malfunction or power failure.

5.5 Manual Descent System

Explains how to use the manual descent system to lower booms in case of total power failure.

5.6 Manual Swing Override

Details manual override for boom and turntable swing in case of total power failure.

5.7 Machine Safety System Override (MSSO)

Describes the MSSO for emergency platform retrieval when controls are locked out.

Section 6: Accessories

6.1 Pipe Racks

Describes the pipe rack accessory for storing pipe or conduit, including safety and operational instructions.

Section 7: General Specifications & Operator Maintenance

7.1 Introduction

Provides additional information for proper operation and maintenance of the machine.

7.2 Operating Specifications

Lists key operating specifications including work load, travel grade, platform height, and machine dimensions.

7.3 Maintenance and Lubrication

Provides lubrication specifications and intervals for various machine components.

7.4 Battery Maintenance and Charging

Covers quarterly battery maintenance, electrolyte checks, cleaning, and charging procedures.

7.5 Tires & Wheels

Details tire inflation, damage assessment, replacement, and wheel installation procedures.

7.6 Supplemental Information

Provides supplemental information regarding European Machinery Directive requirements for electric and combustion machines.

Section 8: Inspection and Repair Log

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