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JLG 600SC User Manual

JLG 600SC
120 pages
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ANSI
®
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
600SC
660SJC
S/N 74785 to Present
3121156
May 4, 2012

Table of Contents

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JLG 600SC Specifications

General IconGeneral
BrandJLG
Model600SC
CategoryLifting Systems
LanguageEnglish

Summary

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

DANGER

Defines "DANGER" signal word for imminent hazards resulting in death or serious injury.

CAUTION

Defines "CAUTION" signal word for potentially hazardous situations resulting in minor injury.

WARNING

Defines "WARNING" signal word for potentially hazardous situations resulting in serious injury or death.

NOTICE

Defines "NOTICE" for information or company policy related to safety or property protection.

SECTION 1 - SAFETY PRECAUTIONS

GENERAL

Outlines necessary precautions for proper and safe machine operation and maintenance.

Operator Training and Knowledge

Details requirements for operator training and knowledge before machine operation.

Workplace Inspection

Ensures safe work area conditions prior to machine operation.

Machine Inspection

Details pre-operation checks and maintenance requirements.

General Operation

Provides general guidelines for operating the machine safely and correctly.

Trip and Fall Hazards

Highlights safety measures for preventing falls during operation, including harness use.

Electrocution Hazards

Warns about the machine's lack of insulation and electrical hazards.

Minimum Approach Distances

Specifies safe distances from electrical lines to avoid electrocution.

Tipping Hazards

Warns about risks of machine tipping due to slopes and grade.

Crushing and Collision Hazards

Details hazards related to crushing and collisions during operation.

TOWING, LIFTING, AND HAULING

Provides safety guidelines for towing, lifting, and hauling the machine.

ADDITIONAL HAZARDS / SAFETY

Covers miscellaneous hazards and safety precautions, including welding and battery handling.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

PERSONNEL TRAINING

Defines the essential knowledge and skills operators must acquire.

Operator Training

Defines the essential knowledge and skills operators must acquire.

Training Supervision

Specifies requirements for supervised training for operators.

Operator Responsibility

Outlines the operator's duties and authority regarding machine safety.

PREPARATION, INSPECTION, AND MAINTENANCE

Covers periodic inspections and maintenance requirements for the machine.

Pre-Start Inspection

Details the comprehensive checks required before operating the machine.

Daily Functional Check

Outlines the functional checks to be performed after the walk-around inspection.

SECTION 3 - MACHINE CONTROLS AND INDICATORS

GENERAL

Provides information on the manufacturer's lack of control over application and operation.

CONTROLS AND INDICATORS

Details the various controls and indicators on the machine.

Ground Control Station

Details the controls and indicators located at the ground control station.

Ground Control Indicator Panel

Explains the function of various indicator lights on the ground control panel.

Platform Control Station

Details the controls and indicators found at the platform control station.

Platform Control Indicator Panel

Explains symbols and indicators on the platform control indicator panel.

SECTION 4 - MACHINE OPERATION

DESCRIPTION

Provides an overview of the JLG Lift, its propulsion, and control stations.

ENGINE OPERATION

Covers procedures for starting and operating the machine's engine.

Starting Procedure

Step-by-step guide for starting the machine's engine.

Shutdown Procedure

Procedure for safely shutting down the machine's engine and systems.

TRAVELING (DRIVING)

Instructions and warnings for operating the machine's travel functions.

Stability

Explains machine stability based on forward and backward positions.

STEERING

Details how to operate the machine's steering functions.

PARKING AND STOWING

Provides steps for properly parking and stowing the machine.

PLATFORM

Covers platform level adjustment and rotation.

Platform Level Adjustment

Instructions for adjusting the platform's level.

Platform Rotation

Instructions for rotating the platform left or right.

BOOM

Covers boom swinging and raising/lowering.

Swinging the Boom

Guidance on operating the boom swing function.

Raising and Lowering the Main Boom

Instructions for raising and lowering the main boom.

Telescoping the Main Boom

Instructions for extending and retracting the main boom.

SHUT DOWN AND PARK

Steps for safely shutting down and parking the machine.

TIE DOWN AND LIFTING

Procedures for securing and lifting the machine for transport.

Tie Down

Procedures for securing the machine for transport.

Lifting

Guidelines for lifting the machine safely.

AUXILIARY POWER

Information on operating the machine using auxiliary power.

HYDRAULIC TOOL CIRCUIT INSTRUCTIONS (OPTIONAL)

Instructions for using the optional hydraulic tool circuit.

Tool Circuit

Instructions for using the optional hydraulic tool circuit.

PLACARDS AND DECALS

Guidance on understanding and maintaining machine placards and decals.

SECTION 5 - EMERGENCY PROCEDURES

GENERAL

Explains steps to take in case of an emergency situation.

INCIDENT NOTIFICATION

Details procedures for notifying JLG Industries about incidents involving their products.

EMERGENCY OPERATION

Outlines procedures for operating the machine during emergencies.

Operator Unable to Control Machine

Steps to take when the platform operator is incapacitated or unable to control the machine.

Platform or Boom Caught Overhead

Procedure for dealing with the platform or boom snagged in overhead structures.

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

INTRODUCTION

Provides additional information for proper operation and maintenance tasks.

OPERATING SPECIFICATIONS

Lists key operating specifications like work load, gradeability, and reach.

Capacities

Details the fluid capacities for various systems of the machine.

Engine Data

Provides specifications for the Deutz engine.

Hydraulic Oil

Recommends hydraulic oils and provides specifications based on temperature.

Major Component Weights

Lists the weights of major components for the 660SJ and 600S models.

Serial Number Locations

Shows where to find the machine's serial number plate and stamped number.

Engine Operating Temperature Specifications - Deutz

Specifies recommended engine fluids based on ambient temperatures for Deutz engines.

Engine Operating Temperature Specifications - Caterpillar

Specifies recommended engine fluids based on ambient temperatures for Caterpillar engines.

OPERATOR MAINTENANCE

Details routine maintenance tasks for the operator.

Swing Bearing

Details lubrication for the swing bearing, including type, capacity, and interval.

Swing Drive Hub

Specifies lubrication points, capacity, and interval for the swing drive hub.

Final Drive Hub

Specifies lubrication points, capacity, and interval for the final drive hub.

Hydraulic Return Filter

Specifies the interval for changing the hydraulic return filter.

Hydraulic Charge Filter

Specifies the interval for changing the hydraulic charge filter.

Hydraulic Tank

Details lubrication points, capacity, and interval for the hydraulic tank.

Suction Strainers (in tank)

Specifies interval for removing and cleaning suction strainers.

Oil Change w/Filter - Deutz

Details engine oil change procedure for Deutz engines.

Oil Change w/Filter - Caterpillar

Details engine oil change procedure for Caterpillar engines.

Fuel Filter - Deutz

Specifies the interval for changing the fuel filter for Deutz engines.

Fuel Filter - Caterpillar

Specifies the interval for changing the fuel filter for Caterpillar engines.

Air Filter

Specifies lubrication points and interval for the air filter.

SUPPLEMENTAL INFORMATION

Provides information related to European Machinery Directive and noise/vibration levels.

SECTION 7 - INSPECTION AND REPAIR LOG

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