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JLG 2630ES Service Manual

JLG 2630ES
212 pages
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Service & Maintenance Manual
Models
1930ES
2030ES
2630ES
2646ES
3246ES
3121166
June 1, 2010

Table of Contents

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JLG 2630ES Specifications

General IconGeneral
Platform Height26 ft
Machine Width30 in
Drive Speed - Platform Lowered3.5 mph
Gradeability25%
Power SourceElectric
Drive Motor24 V DC
Stowed Width30 in
Lift Capacity500 lb
Turning Radius - Inside0 in
Battery24V

Summary

Section A - Introduction and Maintenance Safety Precautions

General Safety Precautions

General safety precautions to be observed during aerial platform maintenance.

Machine Modification Safety

Warning against machine modification without certification for safety.

Hydraulic System Safety

Safety precautions for high-pressure hydraulic systems.

Maintenance Safety Precautions

Essential safety rules to follow during maintenance operations.

Section 1 - Specifications

1.1 Specifications

Detailed operating, physical, and performance specifications for various models.

1.8 Torque Charts

Detailed torque specifications for SAE and Metric fasteners.

Section 2 - General

2.1 Machine Preparation, Inspection, and Maintenance

General guidance on preparing, inspecting, and maintaining the machine.

2.6 Preventive Maintenance and Inspection Schedule

Schedule for periodic maintenance and inspections with applicable codes.

Section 3 - Chassis & Scissor Arms

3.3 Traction System Theory of Operation

Explanation of how drive motors, field windings, and parking brakes function.

3.5 Electric Drive Motor Disassembly and Maintenance

Procedures for drive motor disassembly, bearing replacement, brush inspection, and cable replacement.

3.6 Electric Drive Motor Troubleshooting and Reassembly

Drive motor troubleshooting, inspection, and reassembly steps.

3.7 Drive Motor Electrical Evaluation

Basic electrical tests for drive motors and servicing intervals.

3.10 Battery Removal

Procedures for safely removing and replacing batteries.

3.11 Battery Charger Maintenance and Safety

Location, maintenance, and safety precautions for the battery charger.

3.16 Arms and Platform Positioning and Support

Safety precautions and methods for supporting the platform and scissor arms.

Section 4 - Hydraulics

4.4 Lift Pressure Setting Procedure

Steps to set lift pressure, including safety precautions and tool usage.

Pump Motor Electrical Evaluation

Electrical tests and common troubleshooting steps for pump motors.

4.8 Cylinder Repair

General procedures for cylinder disassembly, piston seal kit installation, and rod assembly.

Section 5 - JLG Control System

5.1 Hand Held Analyzer

Connecting and using the hand-held analyzer for system diagnostics and setup.

Using the Analyzer

Navigating analyzer menus, viewing faults, and understanding display messages.

Adjusting Parameters with Hand Held Analyzer

How to adjust personality settings and machine parameters using the analyzer.

Machine Setup

Setting machine parameters like model, market, and features for optimal operation.

Section 6 - Diagnostic Trouble Codes

Section 7 - General Electrical Information & Schematics

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