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JLG 2646ES Service Manual

JLG 2646ES
212 pages
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Service & Maintenance Manual
Models
1930ES
2030ES
2630ES
2646ES
3246ES
3121166
June 1, 2010

Table of Contents

Other manuals for JLG 2646ES

Questions and Answers:

JLG 2646ES Specifications

General IconGeneral
Platform Height26 ft
Drive Speed - Elevated0.5 mph
Working Height32 ft
Gradeability25%
Turning Radius (Inside)0 in
Lift Motor24V DC
Lift Capacity1, 000 lb
Platform Capacity1, 000 lb

Summary

SECTION A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS

A.B HYDRAULIC SYSTEM SAFETY

Safety precautions for high-pressure hydraulic systems.

SECTION 2 - GENERAL

2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

General procedures for machine prep, inspection, and maintenance.

Safety and Workmanship

Safety considerations during maintenance.

2.6 PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE

Schedule for preventive maintenance and inspections.

SECTION 3 - CHASSIS & SCISSOR ARMS

3.3 TRACTION SYSTEM

Theory of operation for the traction system.

3.4 TORQUE HUB

Procedures for Torque-Hub units, including roll and leak tests.

Motor and Brake Disassembly

Steps for disassembling the motor and brake assembly.

Drive Motor Removal

Procedure for removing the drive motor.

Main Gearbox Disassembly

Steps for disassembling the main gearbox.

3.5 ELECTRIC DRIVE MOTOR

General information and disassembly of the electric drive motor.

Drive Motor Troubleshooting

Steps for troubleshooting drive motor issues.

3.7 DRIVE MOTOR ELECTRICAL EVALUATION

Basic electrical tests for drive motors.

3.8 POWER MODULE - SEVCON

Information on the Sevcon Power Module.

Power Module Electrical Evaluation

Electrical tests for the Power Module.

3.9 POWER MODULE - ZAPI

Information on the ZAPI Power Module.

3.10 BATTERY REMOVAL

Procedure for removing the battery.

Battery Charger Troubleshooting

Troubleshooting common battery charger issues.

3.14 POTHOLE SWITCH REPLACEMENT

Procedure for replacing the pothole switch.

Tilt Sensor Replacement

Procedure for replacing the tilt sensor.

3.16 ARMS AND PLATFORM POSITIONING AND SUPPORT

Safety precautions and procedures for supporting the platform and arms.

SECTION 4 - HYDRAULICS

4.3 CYLINDER CHECKING PROCEDURE

Procedure for checking cylinder leakage.

4.8 CYLINDER REPAIR

General procedures for cylinder repair.

SECTION 5 - JLG CONTROL SYSTEM

5.2 TILT SENSOR CALIBRATION

Procedure for calibrating the tilt sensor.

5.7 TROUBLESHOOTING

General troubleshooting advice and flash code listing introduction.

SECTION 6 - DIAGNOSTIC TROUBLE CODES

6.3 DTC CHECK TABLES

Table of DTC check procedures.

SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS

7.7 ELECTRICAL SCHEMATICS AND LAYOUTS

Electrical schematic for 1870164G - Sheet 1 of 2.

7.8 HYDRAULIC SCHEMATIC

Hydraulic schematic diagram.

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