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JLG
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2032ES
JLG 2032ES User Manual
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Operation and Sa
fety Manu
al
Original Instructions, Keep this manual with the machine at all times.
ANSI
®
AS/NZS
Models
1930ES/
2032ES/2632ES/
2646ES/3246ES
USA Built - S/N 0200239382 to Present
China Built - S/N B200020297 to Present
Mexico Bui
lt - S/N M200000100 to Present
Belgium Built - S/N 12
00025021 to Present
P/N - 3121655
July 20, 2018 - Rev H
2
Table of Contents
Default Chapter
7
Table of Contents
7
Section - Paragraph, Subject Page
12
Section - Paragraph, Subject
13
Section 1 - Safety Precautions
13
General
13
Pre-Operation
14
Operator Training and Knowledge
14
Workplace Inspection
14
Machine Inspection
15
Operation
15
General
15
Trip and Fall Hazards
17
Electrocution Hazards
18
Tipping Hazards
19
Minimum Approach Distances (M.A.D.)
19
Beaufort Scale (for Reference Only)
20
Crushing and Collision Hazards
21
Towing, Lifting, and Hauling
23
Maintenance
23
Maintenance Hazards
23
Battery Hazards
24
Section 2 - User Responsibilities, Machine Preparation & Inspection
25
Personnel Training
25
Operator Training
25
Training Supervision
25
Operator Responsibility
25
Preparation, Inspection, and
26
Inspection and Maintenance Table
26
Pre-Start Inspection
27
Function Check
28
High Drive Speed Cutout Height
29
Tilt Activation Vs. Height
29
Walk-Around Inspection
30
Switch Locations
32
Section 3 - Machine Controls, Indicators and Operation
33
General
33
Description
33
Operating Characteristics and
33
Placards
34
Capacities
34
Stability
34
Platform Loading
34
Location of Machine Controls (All Models)
35
Battery Charging
36
Operation
36
Battery Charger Fault Codes
37
Battery Charger Flash Codes
37
MDI (Multifunction Digital Indicator)
38
MDI Description
39
Ground Control Station
40
Controls and Indicators
40
Ground Control Station Panel
40
Manual Descent Control
41
Platform Control Station
42
Platform Operation
46
Raising
46
Lowering
46
Arm Guards (if Equipped)
47
Steering
47
Driving
47
Driving Forward
47
Driving in Reverse
47
Section - Paragraph, Subject
42
Grade and Sideslope - Driving - Platform
48
Stowed
48
Platform Deck Extension
49
Platform Deck Extension (All Models)
49
Platform Rails Fold-Down Procedure
50
Platform Rails - Fold down Sequence
51
Parking and Stowing
52
Securing Control Station to Platform
52
Tie Down/Lift Lugs
53
Lifting
53
Lifting and Tie down Diagram
54
Lifting and Tie down Chart
55
Towing
56
Remote Electric Brake Release
56
Push Button Electric Brake Release
56
Mechanical Brake Release
57
Manual Disengage
57
Section 4 - Emergency Procedures
59
General
59
Emergency Stop Switch
59
Manual Descent
59
Emergency Operation
60
Operator Unable to Control Machine
60
Platform Caught Overhead
61
Righting of Tipped Machine
61
Post-Incident Inspection
61
Incident Notification
61
Section 5 - Accessories
63
Options/Accessories Relationship Table
64
1/2 Airline
66
Anti-Vandalism Package
66
Electrician's Tree
66
Safety Precautions
67
Preparation and Inspection
67
Operation
67
Electrician's Package
68
Safety Precautions
68
Preparation and Inspection
68
Operation
68
Panel Carrier
69
Safety Precautions
70
Preparation and Inspection
70
Operation
70
Pipe Racks
71
Safety Precautions
72
Preparation and Inspection
72
Operation
72
Section - Paragraph, Subject
73
Plant Package
73
Safety Precautions
73
Preparation and Inspection
73
Operation
73
Platform Box Cover
74
Platform Box Hanger
74
Platform Rail Padding
75
Limit Switch Operation
75
Platform Worklights
76
Operation
76
Plumber's Package
77
Safety Precautions
77
Preparation and Inspection
77
Operation
77
Quikwelder
78
Safety Precautions
79
Preparation and Inspection
79
Operation
80
Vise
80
Safety Precautions
81
Preparation and Inspection
81
Operation
81
Workstation
81
Safety Precautions
82
Preparation and Inspection
82
Operation
82
Section 6 - General Specifications and Operator Maintenance
83
Introduction
83
Operating Specifications
84
Platform Capacities
87
Dimensional Data
88
Dimensions
88
Motors
89
Batteries
89
Battery Charger
89
Battery Specifications
89
Battery Charger Specifications
89
Battery Charger/Ac Inverter
90
Battery Charger/Ac Inverter Specifications
90
Capacities
91
Tires
91
Fluid Capacities
91
Tire Specifications
91
Critical Stability Weights
92
Lubrication
93
Hydraulic Oil Specifications
93
Operator Maintenance
94
Lubrication Diagram
94
Scissor Arms - Safety Prop
95
Oil Check Procedure (1)
95
Lower (2) & Upper Slide Pads (3)
97
Lower Slide Pad Channel
97
Upper Slide Pad Channel
98
Tires and Wheels
99
Tire Wear and Damage
99
Wheel and Tire Replacement
99
Wheel Installation
99
Supplemental Information
100
Wheel Torque Chart
100
Decal Installations
101
Decal Location - 2032ES & 2632ES - Sheet 1
103
Decal Location - 2032ES & 2632ES - Sheet 2
104
Decal Location - 2646ES & 3246ES - Sheet 1
105
Decal Location - 2646ES & 3246ES - Sheet 2
106
Decal Location Legend
107
Section - Paragraph, Subject
111
Diagnostic Trouble Codes (Dtc)
111
Introduction
111
Help Comments
111
Power-Up
113
Platform Controls
114
Ground Controls
115
Function Prevented
116
Line Contactor Open Circuit
118
Line Contactor Short Circuit
118
Ground Output Driver
119
Thermal Limit (SOA)
121
Battery Supply
122
Communication
123
Accessory
123
Electric Motor
124
Tilt Sensor
125
Platform Load Sense
126
Hardware
127
Section 7 - Inspection and Repair Log
131
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JLG 2032ES Specifications
General
Brand
JLG
Model
2032ES
Category
Lifting Systems
Language
English
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