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JLG 2505H User Manual

JLG 2505H
160 pages
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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
An Oshkosh Corporation Company
Models
G5-18A &
2505H
SN 0160053000 to Present including
0160051045, 0160051047, 0160051049,
0160051194 & 0160051359
31200743
Revised
June 22, 2016

Table of Contents

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JLG 2505H Specifications

General IconGeneral
BrandJLG
Model2505H
CategoryLifting Systems
LanguageEnglish

Summary

Read This First

Operator Qualifications

Details the requirements and conditions for operating the machine.

Section 1 - General Safety Practices

Hazard Classification System

Explains safety alert system and signal words (DANGER, WARNING, CAUTION).

Electrical Hazards

Details safe distances and precautions when working near electrical lines.

Tip Over Hazard

Explains factors leading to tip-over and how to prevent it, including load limits.

Travel Hazard

Covers safe operation during travel, including steer modes and visibility.

Load Falling Hazard

Provides safety guidelines to prevent loads from falling from forks.

Driving Hazards on Slopes

Advises on safe operation and braking when driving on slopes.

Pinch Points and Crush Hazards

Warns about dangers from moving parts and pinch points.

Fall Hazard

Details safe mounting/dismounting procedures and rider safety.

Chemical Hazards

Covers hazards from exhaust fumes, flammable fuel, and hydraulic fluid.

Section 2 - Pre-Operation and Inspection

Pre-Operation Check and Inspection

Outlines the steps for daily pre-operation checks and inspections.

Section 3 - Controls and Indicators

Load Stability Indicator - LSI (2505H)

Explains the LSI's function in monitoring forward stability limitations.

Instrument Panel

Identifies and explains the function of various indicators and gauges.

Joystick

Explains the boom, tilt, and auxiliary hydraulic functions controlled by the joystick.

Section 4 - Operation

Starting the Engine

Provides step-by-step instructions for starting the engine safely.

Operating with a Non-Suspended Load

Covers safe lifting, transporting, and placing of non-suspended loads.

Operating with a Suspended Load (ANSI & CE)

Provides guidelines for safely lifting and moving suspended loads.

Section 5 - Attachments and Hitches

Telehandler/Attachment/Fork Capacity

Explains how to determine maximum capacity using attachment and fork data.

Use of the Capacity Chart

Provides steps for properly using the telehandler's capacity chart.

Section 6 - Emergency Procedures

Towing a Disabled Product

Provides information on towing the telehandler when it cannot move under its own power.

Emergency Lowering of Boom

Details procedures for safely lowering the boom in case of power failure.

Section 7 - Lubrication and Maintenance

Service and Maintenance Schedule

Outlines maintenance tasks required at different hour intervals.

Section 8 - Additional Checks

Load Stability Indicator System (2505H)

Details the test procedure for the Load Stability Indicator system.

Reverse Sensing System (if equipped)

Details the test procedure for the Reverse Sensing System.

Section 9 - Specifications

Product Specifications

Covers fluid types, classifications, viscosities, and temperature ranges.

Capacities

Lists system capacities for engine oil, fuel, hydraulic, brake, and axles.

Performance

Details maximum lift capacity, height, reach, travel speed, and gradeability.

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