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LIFTLUX 210-25
JLG LIFTLUX 210-25 User Manual
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Operation and Safety Manual
Keep this manual wi
th the machine at all time
s.
LIF
TL
UX
Models
210-25 & 245-25
Prior to S/N 20465
Excluding S/N’s: 165
63, 18190, 19542,
19543, 19933, 200
20, 20242, & 20317
P/N - 3121303
September 26, 2008
2
Table of Contents
Section - Paragraph, Subject
7
Table of Contents
7
Section 1. Safety Precautions
11
General
11
Pre-Operation
11
Operator Training and Knowledge
11
Workplace Inspection
12
Machine Inspection
13
Operation
13
General
13
Trip and Fall Hazards
14
Electrocution Hazards
15
Minimum Safe Approach Distances (M.S.A.D.)
16
Tipping Hazards
17
Crushing and Collision Hazards
18
Towing, Lifting, and Hauling
19
Maintenance
19
General
19
Maintenance Hazards
20
Battery Hazards
20
Section 2. User Responsibilities, Machine Preparation and Inspection
23
Personnel Training
23
Operator Training
23
Training Supervision
23
Operator Responsibility
23
Preparation, Inspection, and Maintenance
24
Inspection and Maintenance Table
25
Pre-Start Inspection
26
Function Check
27
Walk - Around Inspection Diagram
29
Walk - Around Inspection Points (Sheet 1)
30
Walk - Around Inspection Points (Sheet 2)
31
General
33
Trol
33
Personnel Training
33
Operator Training
33
Training Supervision
34
Operator Responsibility
34
Section - 3 - User Responsibilities and Machine con
33
Operating Characteristics and Limitations
34
General
34
Placards
34
Capacities
35
Controls and Indicators
35
Ground Control Stations
35
Engine Control
36
Platform Ground Control
37
Power Outrigger
39
Power Outriggers
39
Platform Control Station
40
Platform Control Descriptions
41
Decal Location - Sheet 1 of 3
43
Decal Location - Sheet 2 of 3
44
Decal Location - Sheet 3 of 3
45
Decal Legend
46
Description
47
General Description of the Functions and Components
47
Tilt Switch
47
Section 4. Machine Operation
47
Grade and Sideslope
48
High Drive Speed Cutout
49
Maximum Height Cutout
49
Maximum Drive Height Cutout
49
Oscillating Axle Limit Switch
49
Platform Extend/Drive/Lift Select
49
Load Sensing System (LSS)
50
4.2 Operation
51
4.4 Automatic Self Leveling
52
Lifting and Lowering
52
Driving the Machine from the Platform
53
Emergency Lowering - Manual Descent
53
Hydraulic Platform Extension
53
Steering
53
4.10 Limit Switches & Safety Devices
54
Parking and Stowing
54
4.11 Tie Down/Lift Lugs
55
Tie down
55
Lifting
55
Transport and Storage of the Machine
56
Section 5. Emergency Procedures
57
General
57
Emergency Stop Switch
57
Platform Caught Overhead
57
Righting of Tipped Machine
57
Post-Incident Inspection
57
Emergency Operation
58
Operator Unable to Control Machine
58
Manual Descent
58
Manual Platform Deck Retraction
60
Emergency Towing
61
Prior to Towing
61
Incident Notification
62
Section 6. General Specifications and Operator Maintenance
63
Introduction
63
Operating Specifications
64
Dimensional Data
65
Capacities
65
Tire Specifications
65
Engine
66
Component Weights
66
Engine Battery Specifications
66
Engine Operating Temperature Specifications
67
Engine Specifications
67
Engine Operating Temperature Specifications
68
Lubrication
69
Hydraulic Oil
69
Lubrication Specifications
69
Operator Maintenance
70
Operator Maintenance & Lubrication Diagram
70
Tires and Wheels
75
Tire Damage
75
Tire Replacement
76
Wheel Replacement
76
Wheel Installation
77
Lss Testing and Evaluation
78
Section - Paragraph, Subject Page
75
Inspection and Repair Log
79
Section 7 - Inspection and Repair Log
79
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JLG LIFTLUX 210-25 Specifications
General
Brand
JLG
Model
LIFTLUX 210-25
Category
Lifting Systems
Language
English
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