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JLG LIFTLUX 210-25 User Manual

JLG LIFTLUX 210-25
84 pages
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Operation and Safety Manual
Keep this manual with the machine at all times.
LIFTLUX
Models
210-25 & 245-25
Prior to S/N 20465
Excluding S/N’s: 16563, 18190, 19542,
19543, 19933, 20020, 20242, & 20317
P/N - 3121303
September 26, 2008

Table of Contents

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JLG LIFTLUX 210-25 Specifications

General IconGeneral
BrandJLG
ModelLIFTLUX 210-25
CategoryLifting Systems
LanguageEnglish

Summary

Foreword

Safety Alert Symbols and Signal Words

Defines DANGER, WARNING, CAUTION, and safety alert symbols for hazard communication.

Revision Log

Lists the revision history and dates of the manual.

Section 1 - Safety Precautions

General Safety Guidelines

Outlines general safety rules, responsibilities, and workplace inspection.

Pre-Operation Safety Requirements

Covers operator training and knowledge requirements before operating the machine.

Operation Safety Procedures

Details safe machine operation practices, including hazards and controls.

Towing, Lifting, and Hauling Safety

Procedures for safely towing, lifting, and hauling the machine.

Maintenance and Battery Safety

Precautions during maintenance and safe handling of batteries.

Section 2 - User Responsibilities, Machine Preparation and Inspection

Personnel Training Requirements

Defines requirements for operator training and responsibilities.

Preparation, Inspection, and Maintenance Overview

Overview of inspection types and maintenance schedules.

Pre-Start Inspection Checklist

Detailed checklist for conducting pre-operation checks.

Section 3 - User Responsibilities and Machine Control

General Responsibilities and Personnel Training

Outlines user responsibilities and operator training needs.

Operating Characteristics and Limitations

Discusses machine capabilities, limitations, and safety placards.

Ground Control Stations

Explains engine control and ground station operations.

Platform Control Station

Describes controls and functions available on the platform.

Section 4 - Machine Operation

Machine Description and Limit Switches

Overview of functions, components, and limit switches.

Lifting, Lowering, and Self-Leveling Operations

Procedures for lifting, lowering, and automatic self-leveling.

Driving, Steering, and Platform Extension

Instructions for driving, steering, and extending the platform.

Parking, Stowage, and Safety Devices

Procedures for parking, tie-downs, and safety features.

Transport and Storage Guidelines

Guidelines for transporting and storing the machine.

Section 5 - Emergency Procedures

General Emergency Procedures

Covers emergency stop, platform caught, tipping, and post-incident.

Emergency Operation and Manual Descent

Using ground controls, manual descent, and platform retraction.

Emergency Towing and Incident Notification

Procedures for towing and reporting incidents.

Section 6 - General Specifications and Operator Maintenance

Introduction, Specifications, and Capacities

Manual overview, operating specs, dimensions, and capacities.

Engine, Battery, and Component Weights

Details engine specifications, battery, and component weights.

Temperature Specifications and Lubrication

Engine temperature specs, hydraulic specs, and lubrication requirements.

Operator Maintenance Procedures

Maintenance points for arm pins, cylinders, engine, etc.

Tires and Wheels

Information on tire damage, replacement, and wheel installation.

LSS Testing and Evaluation

Procedure for testing the load sensing system.

Section 7 - Inspection and Repair Log

Inspection and Repair Log

Template for recording inspections and repairs.

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