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JLG 1932RS/6RS User Manual

JLG 1932RS/6RS
98 pages
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Operation and Safety Manual
ANSI
Original Instructions - Keep this manual with the machine at all times.
Model(s)
1932RS/6RS
3248RS/10RS
3121272
June 29, 2018 - Rev F

Table of Contents

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JLG 1932RS/6RS Specifications

General IconGeneral
Gradeability25%
Platform Capacity500 lb
Overall Length144 in
Power SourceElectric
Stowed Height80 in

Summary

FOREWORD

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

Safety Alert Symbol

Explains the general safety alert symbol used in manuals.

Safety Signal Words

Defines signal words like DANGER, WARNING, CAUTION, and NOTICE.

REVISION LOG

SECTION 1 - SAFETY PRECAUTIONS

1.1 GENERAL SAFETY

Outlines necessary precautions for safe machine usage and maintenance.

SECTION 1 - SAFETY PRECAUTIONS

1.2 PRE-OPERATION SAFETY

Details safety procedures before operating the machine.

Operator Training and Knowledge

Details requirements for operator training and understanding of manuals.

Workplace Inspection

Outlines precautions for inspecting the work area for hazards.

SECTION 1 - SAFETY PRECAUTIONS

Machine Inspection

Specifies checks for machine condition, safety devices, and components.

SECTION 1 - SAFETY PRECAUTIONS

General Operation Safety

Provides essential safety guidelines for operating the machine.

SECTION 1 - SAFETY PRECAUTIONS

Trip and Fall Hazards

Details precautions to prevent falls from the platform and during entry/exit.

SECTION 1 - SAFETY PRECAUTIONS

Electrocution Hazards

Explains risks of electrical contact and minimum approach distances.

SECTION 1 - SAFETY PRECAUTIONS

Tipping Hazards

Lists conditions and actions to prevent machine tipping.

SECTION 1 - SAFETY PRECAUTIONS

Crushing and Collision Hazards

Highlights risks of being crushed or colliding with objects.

SECTION 1 - SAFETY PRECAUTIONS

1.4 TOWING, LIFTING, AND HAULING

Provides safety guidelines for towing, lifting, and hauling the machine.

1.5 MAINTENANCE SAFETY

General safety precautions to be observed during machine maintenance.

Maintenance Hazards

Lists hazards and precautions specific to maintenance activities.

SECTION 1 - SAFETY PRECAUTIONS

Battery Hazards

Details safety precautions and hazards associated with battery maintenance.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING

Details requirements for personnel training for machine operation.

Operator Training

Lists the essential components of operator training for safe machine use.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

Explains periodic inspections and maintenance recommendations.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.3 PRE-START INSPECTION

Details the required steps for performing a pre-start inspection.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.4 DAILY WALK-AROUND INSPECTION

Lists all components to check during the daily walk-around inspection.

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.5 FUNCTION CHECK

Outlines the procedure for performing a function check of the machine.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.1 GENERAL AND 3.2 DESCRIPTION

Introduces machine controls and describes the aerial work platform.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.3 OPERATING CHARACTERISTICS AND LIMITATIONS

Details machine operating characteristics and limitations.

General

Emphasizes understanding operating characteristics and limitations.

Placards

Explains the importance and location of safety placards.

3.4 PLATFORM LOADING

Details platform capacity, load distribution, and entry gate usage.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.5 MACHINE CONTROL LOCATIONS

Identifies the locations of key control stations and components.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.6 GROUND CONTROL STATION

Details the components and functions of the ground control station.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Key Selector Switch

Explains the function of the key selector switch for directing power.

Platform Lift/Lower Switch

Describes the momentary contact switch for platform movement.

MDI-Indicator

Explains the Multifunction Digital Indicator (MDI) and its readings.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Overload Indicator (If Equipped)

Explains the overload indicator and its implications for operation.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Platform Manual Descent Control

Describes the procedure for manually lowering the platform in emergencies.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.7 PLATFORM CONTROL STATION

Identifies components of the platform control station for operation.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Platform Emergency Stop Switch

Explains the function and operation of the platform emergency stop switch.

Lift/Drive Select

Describes the toggle switch for selecting lift or drive functions.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Drive/Lift/Steer Joystick Control

Details the joystick functions for driving, lifting, and steering.

Trigger Switch

Explains the trigger switch's role as an enable for functions.

Steer Switch

Describes the thumb-operated switch for steering.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Steering and Traveling

Covers operation of steering and traveling functions.

Steering

Details how to operate the steering system on the platform control.

Traveling Forward and Reverse

Explains how to operate the drive system for forward and reverse movement.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Raising and Lowering Platform

Outlines the step-by-step procedure for raising and lowering the platform.

Arm Guards (If equipped)

Explains the function of electronic arm guards and their safety delays.

Overload Indicator (If Equipped)

Explains the overload indicator and its implications for operation.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Tilt Indicator Warning Light and Alarm

Describes the tilt indicator light and alarm and necessary actions.

Horn

Explains the function of the horn button for signaling.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.8 PLATFORM EXTENSION

Details the procedure for extending and retracting the platform deck.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.9 PLATFORM RAILS - FOLD-DOWN PROCEDURE

Provides instructions for folding down platform rails for storage or transport.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.10 BATTERY CHARGING

Outlines the procedure and precautions for charging the machine's batteries.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Battery Charger Fault (LED Flash)

Explains fault codes indicated by battery charger LEDs.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.11 DC TO AC INVERTER OPERATION (OPTION)

Details the operation of the optional DC to AC inverter.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.12 PARKING AND STOWING MACHINE

Provides instructions for properly parking and stowing the machine.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.13 SCISSOR ARM - SAFETY PROP

Explains how to engage and release the safety prop for working under the platform.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.14 MACHINE LIFTING AND TIE DOWN

Details safe procedures for lifting and tying down the machine for transport.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.15 TOWING

Covers towing procedures and related safety.

Electric Brake Release

Explains how to release the electric brakes for towing.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Mechanical Brake Release

Details the manual procedure for releasing the mechanical brakes.

SECTION 4 - EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION

Explains the purpose of the emergency procedures section.

4.2 EMERGENCY OPERATION

Procedures for emergency operation scenarios.

Operator Unable to Control Machine

Procedures for when the platform operator cannot control the machine.

Platform Caught Overhead

Steps to free the machine if the platform is snagged overhead.

4.3 PLATFORM MANUAL DESCENT

Details manual descent procedure in case of power failure.

SECTION 4 - EMERGENCY PROCEDURES

4.4 INCIDENT NOTIFICATION

Outlines requirements for notifying JLG of incidents.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.1 INTRODUCTION

Introduces the section on general specifications and maintenance.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.2 OPERATING SPECIFICATIONS

Lists key operating specifications like drive speed, gradeability, and turning radius.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Platform Capacities

Details maximum platform capacity and load limits.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Machine Dimensional Data

Provides dimensions such as platform height, width, and wheelbase.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Tires

Lists tire specifications including size and wheel bolt torque.

Batteries

Details battery specifications like voltage and amp hour rating.

Electrical System

Outlines electrical system voltage, charger, and inverter specifications.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.3 CRITICAL STABILITY WEIGHTS

Lists critical weights affecting machine stability, like battery and tire assemblies.

5.4 LUBRICATION

Covers lubrication procedures and specifications.

Lubrication Capacities

Specifies capacities for hydraulic reservoir and system.

Hydraulic Oil

Details recommended hydraulic oil grades based on temperature.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Lubrication Specifications

Lists specifications for lubricants like grease and gear lube.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.5 MAINTENANCE

General information on machine maintenance.

Hydraulic Oil Check Procedure

Step-by-step guide for checking the hydraulic oil level.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.6 BATTERY MAINTENANCE

Covers battery maintenance and safety practices.

Battery Maintenance and Safety Practices

Provides safety guidelines and practices for battery maintenance.

Battery Quick-Disconnect (If Equipped)

Explains how to use the battery quick-disconnect feature.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.7 TIRES AND WHEELS

Covers tire and wheel specifications and maintenance.

Tire Wear and Damage

Details criteria for inspecting tire wear and damage.

Wheel and Tire Replacement

Recommends tire and wheel replacement procedures and guidelines.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Wheel Installation

Explains the critical procedure for proper wheel mounting torque.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.8 DECAL INSTALLATION

Illustrates the locations for installing various machine decals.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.9 DIAGNOSTIC TROUBLE CODES (DTC)

Explains how DTCs are indicated and how to approach troubleshooting.

5.10 DTC CHECK TABLE INDEX

Provides an index to diagnostic trouble code tables and their page numbers.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

DTC CHECK TABLES

Detailed lists of diagnostic trouble codes and their checks.

0-0 Help Comments

Lists general help messages displayed by the system.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

2-1 Power-Up

Details the DTC code for a power cycle.

2-2 Platform Controls

Lists DTCs related to platform control issues and their checks.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

2-3 Ground Controls

Lists DTCs related to ground control issues and their checks.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

2-5 Function Prevented

Lists DTCs for prevented functions due to charging, overload, or brake issues.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

3-1 Line Contactor Open Circuit

Lists DTCs related to open circuits in line contactors.

3-2 Line Contactor Short Circuit

Lists DTCs related to short circuits in line contactors.

3-3 Ground Output Driver

Lists DTCs related to ground output driver functions.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

4-2 Thermal Limit (SOA)

Lists DTCs related to thermal limits of the power module.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

4-4 Battery Supply

Lists DTCs related to battery voltage issues.

6-6 Communication

Lists DTCs related to communication failures between modules.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

7-7 Electric Motor

Lists DTCs related to electric motor problems.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

8-2 LSS - Load Sensing System

Lists DTCs related to the Load Sensing System.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

8-4 Elevation Switch

Lists DTCs related to the elevation switch.

9-9 Hardware

Lists DTCs related to hardware issues.

SECTION 6 - INSPECTION AND REPAIR LOG

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