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G5-18A
JLG G5-18A Operation Manual
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Operation & S
a
fety
Man
u
al
Original Instructions
Keep this manual with
machine at all times.
An Oshkosh Corporation Company
Models
G5-18A &
2505H
SN 0160053000 to P
resent including
0160051045, 016005
1047, 0160051049,
0160051194 & 0160051359
31200743
Revised
June 22, 2016
2
Table of Contents
Read this First
4
Operator Qualifications
4
Modifications
4
Other Publications Available
6
Machine Configuration
6
Table of Contents
7
Table of Contents
13
Section 1 - General Safety Practices
13
Hazard Classification System
13
Safety Alert System and Safety Signal Words
13
General Precautions
13
Operation Safety
14
Electrical Hazards
14
Tip over Hazard
16
Travel Hazard
19
Load Falling Hazard
20
Lifting Personnel
21
Driving Hazards on Slopes
22
Pinch Points and Crush Hazards
23
Fall Hazard
25
Chemical Hazards
26
Clearsky (if Equipped)
27
Federal Communications Commission (FCC) Information for Users
27
Section 2 - Pre-Operation and Inspection
29
Pre-Operation Check and Inspection
29
Safety Decals
32
ANSI (G5-18A, if Equipped)
32
ISO (2505H) (G5-18A, if Equipped)
35
Walk-Around Inspection
38
Warm-Up and Operational Checks
40
Warm-Up Check
40
Operational Check
40
Operator Cab
41
Windows
42
Cab Door Window (if Equipped)
42
Rear Window
43
Table of Contents
45
Section 3 - Controls and Indicators
45
General
45
Controls
46
Park Brake
48
Parking Procedure
49
Ignition
50
Transmission Control Lever
51
Load Stability Indicator - LSI (2505H)
52
LSI Override Switch (2505H)
54
Steering Column Adjuster (if Equipped)
55
Instrument Panel
56
Joystick
58
Right Hand Console
60
Accessory Control Lever (if Equipped)
62
Reversing Fan (if Equipped)
63
Steer Modes
64
Steer Mode Change
64
Operator Seat
65
Operator Presence (CE & AUS)
65
Adjustments
66
Seat Belt
67
Boom Angle and Extension Indicators
68
Reverse Sensing System
69
Section 4 - Operation
71
Engine
71
Starting the Engine
71
Cold Weather Starting
72
Battery Boosted Starting
73
Normal Engine Operation
74
Shut-Down Procedure
74
Operating with a Non-Suspended Load
75
Lift Load Safely
75
Before Picking up a Load
75
Transporting a Load
76
Leveling Procedure
76
Placing a Load
77
Disengaging a Load
77
Operating with a Suspended Load (ANSI & CE)
78
Lift Load Safely
78
Picking up a Suspended Load
78
Transporting a Suspended Load
79
Leveling Procedure
79
Placing a Suspended Load
80
Disengaging a Suspended Load
80
Road Operation (2505H)
81
Loading and Securing for Transport
82
Tiedown
82
Lifting
83
Section 5 - Attachments and Hitches
85
Approved Attachments
85
Unapproved Attachments
85
JLG Supplied Attachments
86
Telehandler/Attachment/Fork Capacity
88
Use of the Capacity Chart
89
Capacity Indicator Locations
89
Sample Capacity Chart (ANSI & CE)
90
Sample Capacity Chart (AUS)
91
Example
92
Attachment Installation
93
Standard Quick Attach
93
Universal Quick Attach (UQC)
96
Hydraulic Operated Attachment
98
Adjusting/Moving Forks
99
Attachment Operation
100
Carriage with Forks
102
Fork Mounted Hook (ANSI & CE)
103
Side Tilt Carriage
104
Side Shift Carriage
106
Bucket
108
Grapple Bucket
110
Coupler Mounted Hook
112
5.10 Hitches
113
Retrieval Hitch
113
Adjustable Auto Hitch
114
Pin Hitch - CUNA C
115
EEC Manual Pin Hitch
116
Table of Contents
117
Section 6 - Emergency Procedures
117
Towing a Disabled Product
117
Moving Short Distances
117
Moving Longer Distances
117
Emergency Lowering of Boom
118
Emergency Exit from Enclosed Cab
119
Inside Cab
119
Outside Cab (if Equipped)
119
Section 7 - Lubrication and Maintenance
121
Introduction
121
Clothing and Safety Gear
121
General Maintenance Instructions
122
Service and Maintenance Schedule
123
10 & 1St 50 & 50 Hour Maintenance Schedule
123
1St 250, 250 & 500 Hour Maintenance Schedule
124
1000 & 1500 Hour Maintenance Schedule
125
Lubrication Schedules
126
250 Hour Lubrication Schedule
126
Operator Maintenance Instructions
128
Fuel System
128
Engine Oil
130
Hydraulic Oil
131
Tires
132
Air Intake System
134
Engine Cooling System
136
Battery
137
Brake System
138
Windshield Washer System (if Equipped)
139
Section 8 - Additional Checks
141
General
141
Load Stability Indicator System (2505H)
141
Reverse Sensing System (if Equipped)
142
Section 9 - Specifications
143
Product Specifications
143
Fluids
143
Capacities
146
Tires
147
Performance
148
Dimensions
149
Declaration of Vibration (CE)
150
Noise Emission Level (CE)
150
Machine Towing Capacity
150
Index
151
Inspection, Maintenance and Repair Log
155
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JLG G5-18A Specifications
General
Maximum Lift Capacity
5, 500 lbs
Maximum Lift Height
18 ft
Engine Manufacturer
Deutz
Engine Model
TD 2.9 L4
Horsepower
74 hp
Tire Type
Pneumatic
Weight
2, 900 lbs
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