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33RTS
JLG 33RTS Service & Maintenance
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AUSTRALIAN
OFFICE
JLG INDUSTRIES, INC
.
P
.O
. Box
5119
11 Bolwarra Roa
d
Port Macquarie, Australia
T
elephone
: 065 811
111
F
ax: 065 81
0122
EUROPEAN OFFICE
JLG INDUSTRIES
(EUROPE)
Kilmarti
n Place,
Ta
n
n
o
c
h
s
i
d
e
P
a
r
k
Uddings
ton, Sco
tland, G71 5PH
T
elephone
: 0169
8 81100
5
Main
F
a
x:
0169
8 81
1055
P
arts F
ax:
016
98 811455
CORPORATE OFFICE
JLG INDUSTRIE
S, INC.
1 JLG Drive
McConnellsburg, P
A
.
17233-
9533
USA
T
elephone
: (717) 48
5-51
61
F
a
x: (7
17) 4
85-64
17
Model
25RTS
33RTS
40RTS
3120826
March 12, 2004
SERVICE & MAINTENANCE
2
Table of Contents
Default Chapter
3
Hydraulic System Safety
3
Maintenance
3
Table of Contents
5
Section 1. Specifications
9
Capacities
9
Component Data
9
Performance Data
10
Lubrication
10
Pressure Settings
14
Serial Number Locations
15
Limit Switches
15
Cylinder Specifications
15
Major Component Weights
16
Critical Stability Weights
16
Section 2. Procedures
17
General
17
Servicing and Maintenance Guidelines
17
Lubrication Information
18
Cylinders - Theory of Operation
19
Valves - Theory of Operation
19
Component Functional Description
20
Sliding Wear Pads
20
Pump and Coupling Lubrication
20
Cylinder Checking Procedures
20
Cylinder Removal and Installation
21
Cylinder Repair
22
Tilt Alarm Switch
28
Limit Switch Adjustment Procedure
29
Drive Pump Start-Up Procedure
29
Throttle Checks and Adjustments - Ford
30
Throttle Checks and Adjustments - Deutz
33
Automatic Choke Adjustment - Ford Engine
33
Hydraulic Component Start-Up Procedures and Recommendations
34
Pressure Setting Procedures - (2 W/S)
35
Pressure Setting Procedures - (4 W/S)
37
Oscillating Axle Lockout Cylinder Bleeding Procedure
37
Lockout Cylinder Check
39
Piston Drive Motor
39
Drive Torque Hub - 2WD/4WD Rear
43
Drive Torque Hub/Brake - 4WD Front
51
Drive Brake - 2WD/2WS Rear
57
Spark Arrestor Muffler
60
Dual Fuel/Lpg System
60
Freewheeling Feature
61
Preventive Maintenance and Inspection Schedule
62
Section 3. Troubleshooting
65
General
65
Troubleshooting Information
65
Hydraulic Circuit Checks
65
Other manuals for JLG 33RTS
Operation & Safety Manual
50 pages
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JLG 33RTS Specifications
General
Platform Height
33 ft
Drive Speed
3.5 mph
Power Source
Diesel
Outriggers
Yes
Lift Capacity
500 lbs
Maximum Working Height
39 ft
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