JLG 4045R - Operation And Safety Manual

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Operation and Safety Manual

Original Instructions - Keep this manual with the machine at all times.

AS/NZS GB

ANSI

Model(s)

4045R

3121760

March 12, 2019 - Rev F

To order go to Discount-Equipment.com

Main Page

Table of Contents8
Section - Paragraph, Subject Page13
Table of Contents13
Section 1 - Safety Precautions14
General14
Pre-Operation15
Operator Training and Knowledge15
Workplace Inspection15
Machine Inspection16
Operation17
General17
Trip and Fall Hazards18
Electrocution Hazards19
Tipping Hazards20
Minimum Approach Distances (M.A.D.)20
Crushing and Collision Hazards22
Towing, Lifting, and Hauling24
Maintenance24
Maintenance Hazards24
Battery Hazards25
Section 2 - User Responsibilities, Machine Preparation and Inspection26
Personnel Training26
Operator Training26
Training Supervision26
Operator Responsibility26
Machine Familiarization27
Preparation, Inspection, and Maintenance27
Pre-Start Inspection29
Daily Walk-Around Inspection32
Daily Walk-Around Inspection33
Function Check34
Section 3 - Machine Controls, Indicators and Operation37
General37
Description37
Operating Characteristics and Limitations38
Placards38
Capacities38
Stability38
Platform Loading38
Machine Control Locations39
Location of Machine Controls39
Battery Charging40
Ground Control Station41
Ground/Platform/Off Key Selector Switch42
Platform Lift/Lower Switch42
Inverter ON/OFF Switch (if Equipped)42
Ground Emergency Stop Switch43
Hourmeter43
Overload Indicator43
MDI Indicator (if Equipped)43
MDI Indicator44
Platform Manual Descent Control45
Location of Manual Descent Control45
Platform Control Station46
Platform Control Station (Module P/N 1001224873)46
Platform Control Station (Module P/N 1001228112)47
Platform Emergency Stop Switch48
Lift/Drive Select Switch48
Forward/Reverse/Lift/Lower Direction Decal48
Drive/Lift/Steer Joystick Control49
Steering and Traveling49
Steering50
Traveling Forward and Reverse50
Raising and Lowering Platform50
Grade and Sideslope Definition51
Arm Guards (if Equipped)52
Overload Indicator (LSS)52
Tilt Indicator Warning Light and Alarm52
Variable Tilt - Platform Restricted Height Indicator52
Horn53
Battery Charge Indicator53
System Fault Indicator53
Alarm54
Indoor/Outdoor Operation Indicator54
Indoor/Outdoor Operation Mode Switch54
Low/High Drive Speed54
3.10 Platform Extension55
Platform Deck Extension55
Platform Rails Fold-Down Procedure56
Platform with Dual Rail Extension Deck56
Platform with Dual Rail Extension - Fold down57
Platform with Rail in Rail Extension Deck58
Platform with Rail in Rail Extension - Fold down59
3.12 Parking and Stowing Machine60
3.13 Machine Lifting and Tie down61
Lifting61
Fork Lift Pockets - Location61
Tie down62
3.14 Towing64
Hydraulic Brake Release64
Hydraulic Brakes - Manual Disengage64
Section 4 - Emergency Procedures65
General Information65
Emergency Operation65
Operator Unable to Control Machine65
Platform Caught Overhead65
Righting of Tipped Machine65
Platform Manual Descent66
Incident Notification67
Section 5 - General Specifications and Maintenance70
Introduction70
Other Publications Available Specific to this Machine70
Operating Specifications71
Platform Capacities73
Machine Dimensional Data74
Tires74
Batteries75
Electrical System76
Battery Charger Specifications76
Critical Stability Weights77
Lubrication77
Lubrication Capacities77
Lubrication Specifications77
Hydraulic Oil Operating Temperature Chart78
Operator Maintenance79
Scissor Arm - Safety Props79
Scissor Arm - Safety Props80
Hydraulic Oil Check Procedure81
Hydraulic Oil Check Procedure82
Hydraulic Oil Fill Procedure82
Delta-Q - Battery Charger83
Green Power - Battery Charger (China (GB) Only)83
Eagle Performance - Battery Charger84
Battery Maintenance and Safety Practices85
Battery Quick-Disconnect (if Equipped)85
Battery Fluid Level85
Tire Wear and Damage86
Wheel and Tire Replacement86
Wheel Installation87
Supplemental Information88
Decal Installation89
Machine Decal Installation90
Machine Decal Installation Chart - 4045R91
Diagnostic Trouble Codes (Dtc)92
Diagnostic Trouble Codes (DTC)93
Section 6 - Accessories103
DC/Ac Power Inverter106
Safety Precautions106
Preparation and Inspection107
Operation107
Quikwelder107
JLG Quickwelder Installation108
JLG Quickwelder Components108
Safety Precautions109
Preparation and Inspection109
Operation109
Workstation110
Workstation Installation110
Safety Precautions111
Preparation and Inspection111
Operation111
Electrician's Tree112
Electrician's Tree Installation112
Safety Precautions113
Preparation and Inspection113
Operation113
Pipe Racks114
Pipe Rack Installation114
Safety Precautions115
Preparation and Inspection115
Operation115
Panel Carrier116
Panel Carrier Installation116
Safety Precautions117
Preparation and Inspection117
Operation117
Vise118
Machinist's Vise Installation118
Safety Precautions119
Preparation and Inspection119
Operation119
Platform Work Lights120
Operation120
Work Lights Installation120
Platform Rail Padding121
Platform Rail Padding Components121
6.10 Anti-Vandalism Package122
A-VP Covers Open122
6.11 Rail Mounted Platform Extension Handles123
Operation123
Platform Extension Handles Installation123
Operation124
6.13 Magnetic Gate Latch125
Operation125
Magnetic Gate Latch Installation125
Section 7. Inspection and Repair Log127
Inspection and Repair Log127

JLG 4045R - Operation And Safety Manual

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