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JLG M450AJ Service Manual

JLG M450AJ
480 pages
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Service and Maintenance Manual
Models
E450A
E450AJ
M450A
M450AJ
SN 0300208529
to Present
PN - 3121714
November 30, 2018 - Rev D
AS/NZS

Table of Contents

Other manuals for JLG M450AJ

Questions and Answers:

JLG M450AJ Specifications

General IconGeneral
BrandJLG
ModelM450AJ
CategoryBoom Lifts
LanguageEnglish

Summary

SECTION A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS

SECTION 1 - SPECIFICATIONS

1.10 MAINTENANCE AND LUBRICATION

Details recommended maintenance and lubrication schedules and procedures.

SECTION 2 - GENERAL

2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

Information on preparing, inspecting, and maintaining the machine for safe operation.

SECTION 3 - CHASSIS & TURNTABLE

3.7 SWING BEARING

Instructions for checking turntable bearing bolt condition and replacing the swing bearing.

3.9 GENERATOR

Information on the engine, alternator, and generator components.

SECTION 4 - BOOM & PLATFORM

4.4 BOOM MAINTENANCE

Covers removal, disassembly, inspection, and assembly of boom components.

SECTION 5 - BASIC HYDRAULIC INFORMATION & SCHEMATICS

5.2 HYDRAULIC CONNECTION ASSEMBLY AND TORQUE SPECIFICATION

Guidelines for correctly assembling hydraulic connections and applying specified torque.

5.3 HYDRAULIC CYLINDERS

Details on the removal, installation, disassembly, and assembly of various hydraulic cylinders.

5.4 CYLINDER REMOVAL AND INSTALLATION

Procedures for removing and installing various lift cylinders.

5.6 PRESSURE SETTING PROCEDURES

Guidelines for setting and adjusting hydraulic pressure relief valves.

SECTION 6 - JLG CONTROL SYSTEM

6.1 JLG CONTROL SYSTEM ANALYZER KIT INSTRUCTIONS

Instructions for connecting and using the JLG Control System Analyzer Kit.

6.2 MACHINE PERSONALITY SETTINGS

Information on adjusting machine performance parameters like acceleration and speed.

6.3 MACHINE ORIENTATION WHEN PERFORMING TEST

Specifies machine positions and procedures for performing various functional tests.

6.5 CALIBRATING STEER

Step-by-step procedure for calibrating the steering system.

6.6 CALIBRATING TILT SENSOR

Procedure for calibrating the tilt sensor to ensure proper machine leveling.

6.7 CALIBRATING LOAD SENSING

Steps for calibrating the Load Sensing System (LSS).

6.8 LSS SYSTEM

Information on the Load Sensing System (LSS) operation and calibration requirements.

Troubleshooting

Provides solutions for common difficulties encountered with the JLG control system.

SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS

7.4 APPLYING SILICONE DIELECTRIC COMPOUND TO ELECTRICAL CONNECTIONS

Guidelines for applying dielectric grease to electrical connections to prevent issues.

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