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JLG M600JP - Service Manual

JLG M600JP
222 pages
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Service and Maintenance Manual
Model
E600
E600J
E600JP
M600
M600J
M600JP
P/N - 3121813
December 18, 2012

Table of Contents

Other manuals for JLG M600JP

Questions and Answers

  • J
    Joseph SmallAug 12, 2025
    What to do if my JLG Lifting Systems unit is off and the engine won't crank?
    • T
      tthomasAug 12, 2025
      If the JLG Lifting Systems unit is off or disabled, and the engine won't crank, begin by checking the position of the selector switch and ensure the inhibit run is released. Inspect the warning LED and address any faults before restarting the RBS. Verify the start battery voltage, check the control fuse, and look for any loose wiring or connections.
  • P
    pjeffersonAug 15, 2025
    Why is my JLG Lifting Systems engine temperature high?
    • D
      Debra EstradaAug 16, 2025
      If your JLG Lifting Systems engine temperature is high, check for any obstructions blocking the cooling airflow to the engine. Ensure the ambient temperature is within the engine's design limits. Also, verify the correct operation of the engine temperature sensor.
  • Y
    Yesenia GrayAug 19, 2025
    What to do if my JLG Lifting Systems engine is overcranking?
    • R
      Ryan FranklinAug 19, 2025
      If the JLG Lifting Systems engine is experiencing an overcrank, first check the fuel level and connections. Then, verify the operation of the fuel solenoid and fuel pump. Check the start battery voltage. If the engine exhaust contains white smoke, it indicates fuel is entering the engine but the engine is not firing. If the ambient temperature is low, verify that the heater and/or glow plug are operating.
  • T
    Timothy CrosbyAug 25, 2025
    Why is my JLG Lifting Systems engine running with underspeed?
    • M
      Maria AllenAug 25, 2025
      If the JLG Lifting Systems engine is running with underspeed, make sure there's enough fuel and combustion air going to the engine. Check the air cleaner. Also, check the governor lever setting and readjust it if needed.
  • R
    Rebecca YoungAug 27, 2025
    What to do if my JLG Lifting Systems shows low oil pressure?
    • M
      Mr. Donald ShawAug 27, 2025
      If the JLG Lifting Systems reports low oil pressure, check the oil level and the oil supply lines. Also, verify the correct operation of the oil pressure switch with a test gauge.
  • J
    Jose MasonAug 31, 2025
    What causes overspeed in JLG Lifting Systems?
    • A
      ashley44Aug 31, 2025
      If the JLG Lifting Systems indicates an overspeed condition, verify the setting of the governor lever and readjust it if required.
  • C
    Christopher PatelSep 3, 2025
    What to do if my JLG Lifting Systems shows overvoltage?
    • M
      Martha SmithSep 4, 2025
      If the JLG Lifting Systems shows an overvoltage, check the alternator output voltage.
  • J
    Jonathan HernandezSep 7, 2025
    What to do if my JLG Lifting Systems has no speed signal?
    • W
      williamjohnsonSep 7, 2025
      If the JLG Lifting Systems has no speed signal, check the wiring connections.

Summary

SECTION A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS

C Maintenance

Essential maintenance safety rules including part replacement, smoking, jewelry, clothing, and guarding.

SECTION 1 - SPECIFICATIONS

1.9 TORQUE REQUIREMENTS

Torque values for critical fasteners and maintenance intervals for safety and proper function.

1.13 OPERATOR MAINTENANCE

Lubrication specifications and intervals for operator maintenance tasks.

SECTION 2 - GENERAL

2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

Information for placing the machine in operation and maintaining safe condition through inspections.

SECTION 3 - CHASSIS & TURNTABLE

3.4 DRIVE BRAKE - MICO

Procedures for disassembling, assembling, and bleeding the MICO drive brake.

3.5 SPEED SENSOR ADJUSTMENT

Procedures for adjusting and verifying speed sensor installation for proper drive operation.

3.9 SWING BEARING

Procedures for checking swing bearing condition, wear tolerance, and replacement.

SECTION 4 - BOOM & PLATFORM

4.1 BOOM

Detailed procedures for removing and installing the boom assembly.

SECTION 6 - JLG CONTROL SYSTEM

6.5 ADJUSTING PARAMETERS USING THE HAND HELD ANALYZER

Steps for adjusting personality settings via the analyzer for performance tuning.

6.7 MACHINE PERSONALITY SETTINGS

Table of personality settings, ranges, and defaults for various functions.

JLG M600JP Specifications

General IconGeneral
Platform Height60 ft
Working Height66 ft
Horizontal Outreach40 ft
Horizontal Reach40 ft
Platform Capacity - Unrestricted500 lbs
Power SourceDiesel
Fuel TypeDiesel
Swing360 Degrees Continuous
Platform Rotator180 Degrees
Jib Length6 ft
Ground Clearance1 ft
Gradeability - 2WD30%
Steering2 Wheel

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