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Johnson Controls YEWS130 - User Manual

Johnson Controls YEWS130
88 pages
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Supersedes:
EN
AP1105
-IOM01(0316)
YEWS Water Cooled Screw Chiller
(Water Source Heat Pump)
Installation, Operation and
Maintenance
Form No:AP1105-IOM01(1216) EN
YEWS High Efficiency Chiller With Single Compressor
STYLE E
Warning
The System is charged with refrigerant with a certain pressure
Improper operation during maintenance may cause serious damage to the system. All
maintenance shall be done by York authorized technician, following the guide in York
installation, operation and maintenance manual.

Table of Contents

Questions and Answers

Johnson Controls YEWS130 Specifications

General IconGeneral
BrandJohnson Controls
ModelYEWS130
CategoryChiller
LanguageEnglish

Summary

GENERAL SAFETY GUIDELINES

2 PRODUCT DESCRIPTION

2.2 COMPRESSOR

Details the semi-hermetic screw compressor, its rotors, bearings, motor cooling, and starting method.

2.12 FUNCTIONAL DESCRIPTION

Explains the refrigeration cycle, including refrigerant flow through components like the compressor and condenser.

4 INSTALLATION

4.4 PIPING CONNECTIONS

Provides recommendations for satisfactory operation, including flow rate, pressure drop, and flexible connections.

4.9 ELECTRICAL CONNECTION

Provides recommendations for safe electrical connections, avoiding noise interference and hot surfaces.

5 CONTROL CENTER

5.1 SAFETY NOTICE FOR THE OPERATION OF THE CONTROLLER

Emphasizes following safety notices, correct wiring, and avoiding unauthorized maintenance of the controller.

5.2 INITIALIZATION OPERATIONS

Details procedures for initializing the HMI and control board, including DIP switch settings for older firmware.

5.3 INSTRUCTIONS ON THE OPERATION

Explains the operation of the HMI keypad, including function keys and parameter input.

5.4 INSTRUCTIONS OF DISPLAY INTERFACE

Describes various display interfaces: initialization, home, status displays, and parameter setting.

5.5 GENERAL PARAMETERS SETTING AND DEFULT VALUES

Provides a comprehensive list of adjustable parameters, their default values, setting ranges, and access levels.

5.6 FAULT IMFORMATION

Lists common faults, their reasons, and the appropriate reset methods (manual or auto).

5.7 MODBUS PROTOCOL

Outlines Modbus protocol specifications and provides a node list for system communication and control.

6 COMMISSIONING

6.1 PREPARATION

Lists essential checks before commissioning, including power, inspection, refrigerant charge, valves, and control panel.

6.2 FIRST TIME START-UP

Provides step-by-step instructions for the initial start-up, emphasizing heat load and safety checks.

7 OPERATION

7.2 START-UP

Details pre-check procedures before starting, including power, valves, flow rates, and keypad operation.

7.5 RUNNING DETECTION

Guides on periodical checks (daily, weekly, quarterly, biannually) for monitoring unit performance and preventing faults.

8 MAINTENANCE

8.1 GENERAL REQUIREMENTS

Stresses regular maintenance, service inspections, and owner responsibility for upkeep.

8.2 DAILY MAINTENANCE

Lists daily checks for unit status, refrigerant leaks, and specific component inspections.

8.3 COMPRESSOR OIL

Advises on oil analysis, changing oil, oil types, and charging procedures for compressors.

8.6 CHECKING SYSTEM FOR LEAKS

Covers leak testing during operation, R-134a pressure tests, and checking evaporator/condenser vents.

9 TROUBLE SHOOTING

9.1 SYSTEM TROUBLE SHOOTING ANALYSIS

Provides a structured approach to troubleshooting by identifying symptoms, causes, and remedies.

12 DECOMMISSIONING,DISMANTLING AND DISPOSAL

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