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Johnson Controls YORK User Manual

Johnson Controls YORK
60 pages
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Form Number: 160.79-N1 (320)
Supersedes: 160.79-N1 (118)
Installation Guide
Issue Date: 2020-03-31
Centrifugal Liquid Chillers
Field Reassembly for Form 2, 3, and 7 Shipment, Model YD
(Style D) (Cooling Only) with OptiView Control Center
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Johnson Controls YORK Specifications

General IconGeneral
RefrigerantR-134a, R-513A
Compressor TypeCentrifugal
Control SystemYORK OptiView Control Center
DimensionsVaries significantly depending on the model and capacity
WeightVaries significantly depending on the model and capacity

Summary

Safety and Document Information

Safety Guidelines and Symbols

Essential safety guidelines, including warnings and explanations of safety symbols used in the manual.

Document Information

Details on document changeability, revision notes, and associated literature for further reference.

Shipping, Inspection, and Storage

Shipping Forms and Configurations

Description of different chiller shipping forms: factory assembled, drivelines separate, and split shells.

Inspection for Damage and Shortage

Procedures for checking unit shipments upon arrival for damage or missing parts.

Chiller Data Plate

Information contained on the unit's data plate, such as model number and operating pressure.

Long-Term Storage Procedures

Guidelines for proper long-term storage of the chiller, including nitrogen purging.

Rigging and Site Preparation

Rigging and Lifting Guidelines

Instructions and warnings for safely rigging and handling the chiller unit during installation.

Location, Foundation, and Clearances

Requirements for chiller placement, including floor support, location, and necessary clearances.

Unit Dimensions, Weights, and Components

Unit Dimensions

Overall dimensions of the chiller unit, with diagrams and tables specifying variations.

Knocked-down Component Dimensions

Dimensions for evaporator, condenser, and driveline sections of knocked-down units.

Component Weights

Tables detailing approximate weights for evaporator and condenser shells, and motors.

Mounting and Isolators

Neoprene Isolator Specifications

Dimensions for neoprene isolator pad placement based on unit operating weights.

Spring Isolator Installation

Guidance on installing and adjusting optional spring isolator assemblies.

Installation and Reassembly Procedures

Rigging Unit to Final Location

Steps for rigging the unit to its installation site and mounting position.

Piping Connections and Water Circuits

Instructions for making piping connections and managing water circuits, including strainers.

Refrigerant Relief Piping and Venting

Requirements for installing refrigerant relief piping and ensuring proper venting.

Control and Power Wiring

Procedures for completing control wiring, power wiring, and motor connections.

Final Assembly and Start-up

Reassembly Steps

General steps for reassembling the chiller components after shipment.

VSD Reassembly and Connections

Instructions for reassembling and connecting the Variable Speed Drive (VSD).

Final Assembly Checks and Notes

Final procedures including pressure testing, refrigerant charging, and other essential notes.

Unit Conversion

SI Metric Conversion Factors

Factors for converting English measurement units to common SI metric units.

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