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Johnson Controls YORK YMC2 User Manual

Johnson Controls YORK YMC2
184 pages
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Form Number: 160.84-OM1 (521)
Supersedes: 160.84-OM1 (321)
Operation and Maintenance
Issue Date: 2021-05-10
YMC
2
Mod B with OptiView
Control
Center
Centrifugal Liquid Chiller with R-134a or R-513A Refrigerant

Table of Contents

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Johnson Controls YORK YMC2 Specifications

General IconGeneral
BrandJohnson Controls
ModelYORK YMC2
CategoryChiller
LanguageEnglish

Summary

General Safety Guidelines

Safety Symbols

Explains symbols used to alert readers to specific hazardous situations.

System Fundamentals

System Components

Lists and describes the main components of the YMC2 chiller, including the compressor and motor.

OptiView™ Control Center

Interface Conventions

Explains conventions for screen descriptions, elements, and access levels (VIEW, OPERATOR, SERVICE).

System Operation Description

Capacity Control

Details how the chiller modulates capacity using VGD, VSD, and optional Hot Gas Bypass.

Chilled Liquid Control Settings

Temperature Control Setpoint

Explains how the operator sets the chilled fluid temperature leaving the evaporator.

Stopping the System

Safety Stop

Explains the purpose and function of the safety stop button for maintenance tasks.

Operating Logs

Fault Shutdowns

Explains the two types of fault conditions (Cycling, Safety) that cause the chiller to shut down.

Restart After Prolonged Shutdown

Restart After Prolonged Shutdown

Outlines the procedure for restarting the chiller after an extended period of inactivity.

Compressor Screen

Navigation

Lists navigation options from the Compressor screen to other related screens.

Magnetic Bearing Controller Screen

Magnetic Bearing Controller Details Screen

Displays detailed parameters for the magnetic bearing controller system.

Surge Screen

Surge Protection

Details the surge protection feature, including event detection and shutdown configuration.

Variable Speed Drive Screen

Variable Speed Drive (VSD) Details Screen

Displays detailed parameters and settings associated with the Variable Speed Drive.

Motor Details Screen

Navigation

Provides navigation options from the Motor Details screen to related screens.

Setpoints Screen

Navigation

Provides navigation options from the Setpoints screen to related screens.

Setup Screen

Navigation

Lists navigation options from the Setup screen to other configuration screens.

Schedule Screen

Navigation

Provides navigation options from the Schedule screen to related screens.

User Screen

Navigation

Provides navigation options from the User screen to related screens.

Comms Screen

Navigation

Provides navigation options from the Comms screen to related screens.

Printer Screen

Navigation

Provides navigation options from the Printer screen to related screens.

Sales Order Screen

Navigation

Provides navigation options from the Sales Order screen to related screens.

Operations Screen

Navigation

Provides navigation options from the Operations screen to related screens.

History Screen

Navigation

Provides navigation options from the History screen to related screens.

History Details Screen

Navigation

Provides navigation options from the History Details screen to related screens.

Custom Screen

Navigation

Provides navigation options from the Custom screen to related screens.

Custom Setup Screen

Navigation

Provides navigation options from the Custom Setup screen to related screens.

Trend Screen

Navigation

Provides navigation options from the Trend screen to related screens.

Trend Setup Screen

Navigation

Provides navigation options from the Trend Setup screen to related screens.

Advanced Trend Setup Screen

Navigation

Provides navigation options from the Advanced Trend Setup screen to related screens.

Common Slots Screen

Navigation

Provides navigation options from the Common Slots screen to related screens.

Master Slot Numbers List for Use with Trend Feature

Display Messages

VSD Operation

OptiSpeed Compressor Drive Overview

Provides an overview of the YORK OptiSpeed Compressor Drive design and features.

OptiSpeed Compressor Drive Features

Lists new features of the OSCD, including circuit breaker, liquid cooling, and smart sensors.

OptiSpeed Compressor Drive Details (0490 and 0774 amp drives)

Details OSCD operation for 0490/0774 amp drives, including power assemblies and cooling.

OptiSpeed Compressor Drive Details (0490A, 0612A, 0730A, and 1278A amp drives)

Details OSCD operation for 0490A/0612A/0730A/1278A amp drives, noting differences in precharge.

Smart Sensor System

Harmonic Filter Benefits

Harmonic Filter General Information

Maintenance

Preventative Maintenance

Outlines the owner's responsibility for daily, monthly, and yearly maintenance requirements.

Operating Inspections

Lists daily, weekly, monthly, and annual inspections for system upkeep.

Renewal Parts

Checking System for Leaks

Leak Testing During Operation

Details how to perform leak tests on the refrigerant system after charging.

Conduct Pressure Test

Optional Trace Gas Pressure Test

Describes using trace gas and nitrogen for leak detection.

System Evacuation

Vacuum Dehydration

Provides instructions for effectively evacuating and dehydrating the system for optimal performance.

Operation

Refrigerant Charging

Checking the Refrigerant Charge

Explains how to determine if the refrigerant charge level is correct during operation.

Handling Refrigerant for Dismantling and Repairs

Compressor and Motor

Condensers and Evaporators

Chemical Water Treatment

Recommends chemical water treatment for evaporator and condenser tubes to prolong equipment life.

Cleaning Evaporator and Condenser Tubes

Evaporator

Discusses potential issues with fouled evaporator tubes affecting performance.

Condenser

Discusses how fouled condenser tubes typically indicate a rise in head pressure.

Tube Fouling

Explains the two types of tube fouling: rust/sludge and scale.

Tube Cleaning Procedures

Details brush cleaning procedures for tubes.

Acid Cleaning of Tubes

Explains when acid cleaning is needed and the importance of prior brushing.

Commercial Acid Cleaning

Testing for Evaporator and Condenser Tube Leaks

Electrical Controls

Automatic Battery Health Test – During Shutdown

Details how to perform a battery health test from the OptiView panel to monitor battery voltage.

Printing

Printing Overview

Lists the types of reports that can be printed from the Control Center.

Acceptable Printers

Lists printers compatible with the Control Center via RS-232 serial interface.

Printer Connections

Explains how to connect printers to the Control Center Microboard.

Control Center Setup

Chiller ID

Assigns an identification number to the chiller for reports.

Printer Setup

Configures Control Center transmission format to match printer settings.

Printer Type

Sets the printer type for data formatting.

Automatic Data Logging

Enables automatic printing of status reports at specified intervals.

Downloading System Prints to a Laptop

Setup HyperTerminal

Guides through setting up HyperTerminal for laptop communication to capture data.

Set HyperTerminal to Capture a File

Instructs on configuring HyperTerminal to capture data into a file.

Unit Conversion

Temperature

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