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Johnson Controls YEWS200 - User Manual

Johnson Controls YEWS200
88 pages
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Supersedes:
EN
AP1105
-IOM01(0316)
YEWS Water Cooled Screw Chiller
(Water Source Heat Pump)
Installation, Operation and
Maintenance
Form No:AP1105-IOM01(1216) EN
YEWS High Efficiency Chiller With Single Compressor
STYLE E
Warning
The System is charged with refrigerant with a certain pressure
Improper operation during maintenance may cause serious damage to the system. All
maintenance shall be done by York authorized technician, following the guide in York
installation, operation and maintenance manual.

Table of Contents

Questions and Answers

  • E
    Elizabeth KennedyAug 14, 2025
    Why is my Johnson Controls Chiller experiencing high discharge pressure?
    • D
      Daniel JacksonAug 14, 2025
      High discharge pressure in your Johnson Controls Chiller can occur due to several reasons. The cooling water temperature might be too high, requiring you to reduce the condenser water inlet temperature by checking the cooling tower and water circulation. The condenser tubes could be dirty or scaled, so cleaning them and checking water conditioning is recommended. Insufficient condenser water flow could also be the cause; increase the quantity of water through the condenser to the proper value. Other potential issues include a faulty compressor discharge valve (check the valve), a faulty discharge pressure sensor (replace the sensor), or air in the condenser (purge the unit).
  • M
    Mrs. Lisa AguilarAug 21, 2025
    What causes Johnson Controls YEWS200 Chiller to have high discharge temperature?
    • P
      patrickmccormickAug 21, 2025
      High discharge temperature in your Johnson Controls Chiller can be attributed to a few key factors. The cooling water temperature may be too high; in this case, reduce the condenser water inlet temperature by checking the cooling tower and water circulation. Another cause could be dirty or scaled condenser tubes, which would need to be cleaned. Finally, insufficient load for system capacity may be the issue, so increase the compressor minimum operation current set.
  • D
    Daniel BrownAug 25, 2025
    What to do if Johnson Controls YEWS200 motor over current?
    • M
      Meghan GonzalezAug 26, 2025
      If your Johnson Controls Chiller's motor is experiencing over current, it could be due to the compressor load increasing too rapidly. Try adjusting the compressor loading time setting. Alternatively, the “CUR.OFFSET” value might be incorrect; adjust the current offset to the proper value.
  • C
    Clifford MorrisonAug 28, 2025
    Why does Johnson Controls YEWS200 show oil level switch trip?
    • P
      Patricia MartinezAug 28, 2025
      An oil level switch trip in your Johnson Controls Chiller can occur for several reasons. The system might be overcharged with refrigerant; recover refrigerant to achieve the correct discharge superheat and subcooling. A faulty oil level switch could be the culprit, requiring replacement. Similarly, a faulty oil heater should be replaced. If the oil filter (outside the compressor) is clogged, clean it. The compressor not starting from minimum load can also cause this issue; check the compressor slide valve and slide valve solenoid valve, and set the compressor unloading time to the proper value. Finally, insufficient load for system capacity may be the cause, so increase the compressor minimum operation current set.
  • S
    Sarah WelchAug 31, 2025
    What causes insufficient oil supply pressure in Johnson Controls YEWS200 Chiller?
    • W
      William WrightAug 31, 2025
      Insufficient oil supply pressure in your Johnson Controls Chiller can be caused by a cooling water temperature that is too low; increase the condenser water temperature. Alternatively, a faulty oil pressure or evaporation pressure sensor could be the issue, so change the pressure sensor.
  • F
    francisortizSep 3, 2025
    What causes low chilled water temperature in Johnson Controls Chiller?
    • T
      Tammy KimSep 3, 2025
      Low chilled water temperature in your Johnson Controls Chiller can occur if the slide valve fails to unload; check the compressor slide valve and slide valve solenoid valve, and set the compressor unloading time to the correct value. Also, the “LOW LELT” value might be incorrect; adjust the water temperature set value.
  • K
    Kelly RobertsonSep 7, 2025
    What to do if the difference of discharge pressure and oil pressure is too high in Johnson Controls YEWS200?
    • M
      Mercedes GrossSep 7, 2025
      If the difference between discharge pressure and oil pressure is too high in your Johnson Controls Chiller, it could be due to a clogged oil filter (inside the compressor); change the oil filter. Another potential cause is a faulty discharge pressure or oil pressure sensor, so change the pressure sensor.
  • A
    Amy SalasSep 10, 2025
    How to fix low discharge superheat in Johnson Controls Chiller?
    • S
      Sarah WeissSep 10, 2025
      Low discharge superheat in your Johnson Controls Chiller can be caused by a few things. It could be that the system is overcharged with refrigerant, in which case you should adjust the charge. Another cause might be refrigerant saturated with oil; perform oil recovery and check oil levels. Finally, the system might be overcharged with oil, so adjust the oil charge.
  • M
    Mikayla NelsonNov 17, 2025
    What to do if Johnson Controls Chiller shows low suction pressure?
    • D
      Derrick McgeeNov 17, 2025
      Low suction pressure in your Johnson Controls Chiller can stem from several issues. It could be due to a faulty pressure sensor, which would require you to change the pressure sensor. A faulty chilled water temperature sensor could also be the problem, so replace it. Check for dirty or scaled evaporator tubes and clean them, ensuring proper water conditioning. Insufficient evaporator water flow can also cause this; increase the water flow through the evaporator to the correct level. Additionally, verify that the “LOW LELT” or "LEP SHUN DOWN" settings are correct and reset them if needed. Other potential causes include the compressor not starting from minimum load or a slide valve malfunction, both requiring inspection of the compressor slide valve and slide valve solenoid valve. A slide va...

Summary

General Manufacturer Information

1.1-1.4 General Information and Safety

Covers unit introduction, warranty, safety guidelines, and responsibility for safe operation.

1.7 Emergency Shutdown and Safety Labels

Describes the function of the emergency stop switch for shutting down the unit.

Product Description

2.1 Introduction and Compressor

Overview of the YEWS series chillers and detailed description of the semi-hermetic screw compressor.

Installation

4.1 General Description and Location Requirements

Describes unit installation aspects and required location specifications.

4.3 Vibration Isolator Installation

Details installation of vibration isolators, including rubber pads and spring isolators.

4.4 Piping Connections and Water Treatment

Recommends piping connections and specifies water quality requirements to prevent fouling.

4.9 Electrical Connection

Provides recommendations for safe and satisfactory electrical connections to the unit.

4.10 Condenser Cooling Water System

Explains the condenser cooling water system and control methods for satisfactory operation.

Control Center

5.1 Safety Notice and Controller Operation

Covers safety notices, installation, earthing, and general operation guidelines for the controller.

5.2 Initialization Operations

Details on initializing the HMI and control board for the first time or after replacement.

5.5 General Parameter Settings

Lists and explains general parameters, their setting scopes, default values, and access levels.

5.6 Fault Information

Details various fault information codes, reasons, and reset methods for system faults.

Operation

7.2 Start-up

Outlines the pre-check procedures and steps for starting the unit.

Maintenance

8.1 General Requirements

Covers general maintenance requirements, responsibilities, and safety precautions.

8.2 Daily Maintenance

Lists daily maintenance checks for unit status, refrigerant, and leaks.

Trouble Shooting

9.1 System Trouble Shooting Analysis

Systematic approach to identify problems, causes, and remedies for common symptoms.

Decommissioning, Dismantling and Disposal

Johnson Controls YEWS200 Specifications

General IconGeneral
BrandJohnson Controls
ModelYEWS200
CategoryChiller
LanguageEnglish

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