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Johnson 40-6502 - User Manual

Johnson 40-6502
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©2010 Johnson Level & Tool - Rev. 1 1
Manual-Leveling Rotary Laser Level
Model Nos. 40-6502 and 40-6512
Instruction Manual
Congratulations on your choice of this Manual-Leveling Rotary Laser
Level. We suggest you read this instruction manual thoroughly before
using the instrument. Save this instruction manual for future use.
This is a Class IIIa laser tool and is manufactured to comply
with CFR 21, parts 1040.10 and 1040.11 as well as international
safety rule IEC 285.
3919H_Manuals 10/12/10 10:31 AM Page 1
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Summary

Product Overview

Kit Contents

Lists the items included in the product package for both models.

Features and Functions

Details the capabilities and operational features of the laser level.

Safety Instructions

Crucial safety warnings and precautions for laser operation and user protection.

General Safety and Usage Precautions

Important notes on safe operation, handling, and avoiding hazards.

Warning Labels

Identifies the location and content of hazard warning labels on the unit.

Parts Identification

Illustrates and labels the different parts and components of the laser level.

Operating Instructions

Step-by-step guide for operating the laser level controls and modes.

Using the Laser Level

Connecting Laser to Base

Steps to attach the laser unit to its base for setup and tripod mounting.

Battery Installation

Guide on how to insert the required "AA" batteries into the unit.

Level Vial Adjustment

Procedure for centering the vial bubbles using leveling knobs.

Horizontal Operation

Instructions for using the laser level in its horizontal mode.

Vertical Operation

Instructions for using the laser level in its vertical mode.

Detector Usage and Maintenance

Detector Technical Specifications

Lists technical details for the laser detector accessory.

Detector Components

Identifies the structural parts and display elements of the detector.

Detector Battery Installation

Steps for installing batteries into the laser detector.

Detecting Methods

Explains how to use the detector to find the laser beam.

Detector Accessories Usage

Information on connecting the detector to other accessories like a grade rod.

Detector Maintenance

Guidelines for cleaning and caring for the laser detector.

Calibration and Specifications

Self-Check and Calibration

Procedure for verifying and adjusting the laser level's calibration.

X and Y Vial Calibration Procedure

Steps to calibrate the X and Y vials using leveling knobs and hex key.

Technical Specifications

Detailed technical data for the main laser level unit.

Product Information and Support

Application Demonstrations

Visual examples of how to use the laser level in various scenarios.

Care and Handling

Recommendations for proper handling and storage of the laser unit.

Product Warranty

Details the limited warranty terms and conditions for the product.

Warranty Registration

Instructions on how to register the product for warranty coverage.

Accessories

Information on purchasing and using optional accessories for the laser level.

Overview

This document describes a manual-leveling rotary laser level, available in two models: 40-6502 and 40-6512. The device is designed for various leveling and alignment tasks, emitting a laser beam that can be used for both horizontal and vertical applications.

Function Description

The primary function of this device is to project a laser plane for accurate leveling. It can emit a horizontal laser plane, useful for tasks like ceiling installation or anti-static flooring. Additionally, it can emit a vertical laser plane with a simultaneous 90° split beam, which is beneficial for applications such as window installation or baseboard alignment. The laser also features large and small scan modes that create a visible chalk line, and the scan line can be moved clockwise or counter-clockwise to suit specific needs. The rotation speed of the laser is variable, allowing users to adjust it based on the visibility requirements or the distance of the project. The device is housed in a rugged casing, ensuring durability during use.

Usage Features

Before using the laser level, it is crucial to read and understand all safety instructions to avoid injury and prevent voiding the warranty. The device is a Class IIIa laser product with a maximum power output of ≤ 5mW and a wavelength of 625-645nm. Users are warned not to stare directly into the beam or project it into the eyes of others. It should not be set up at eye level or operated near reflective surfaces. The laser tool should be kept out of reach of children and untrained persons. It is not suitable for use in explosive environments.

To operate the laser, it must first be connected to its base. This involves positioning the two slots on the laser into the base and tightening the locking knob. Once secured, the laser can be mounted on a tripod.

Battery installation requires disconnecting the laser from its base by rotating the base unlock/lock knob counterclockwise. The battery cover is then removed by rotating its knob counterclockwise. Four "AA" alkaline batteries are inserted according to the specified polarity, and the battery cover is reattached.

For horizontal usage, the laser is placed on a flat surface or a 5/8" - 11 tripod. The X-vial and Y-vial leveling knobs are adjusted to center the bubbles, ensuring the laser is level. After leveling, the laser is turned on. Once the work is complete, the laser should be turned off.

For vertical usage, the laser is placed on a flat surface or a 5/8" - 11 tripod, as shown in the manual. The Z-vial leveling knob is adjusted to center the bubble. The laser is then turned on and turned off after use.

The device features a keypad with several controls:

  • Power ON/OFF: Pressing this key turns the laser on or off. When on, the power LED illuminates. If the battery is low, the power LED will blink.
  • Decrease rotation speed/rotate scan clockwise: This button decreases the rotation speed in rotation mode and moves the scan clockwise in scan mode.
  • Increase rotation speed/rotate scan counterclockwise: This button increases the rotation speed in rotation mode and moves the scan counterclockwise in scan mode.
  • Scan mode key: This key cycles through different scan sizes: Fast Rotation, Small Scan, Big Scan, and DOT mode.
    • Fast Rotation: The laser operates at its fastest rotation speed.
    • Small Scan: The laser is in a small scan mode, with the scan & rotate mode LED blinking.
    • Big Scan: The laser is in a big scan mode, with the scan & rotate mode LED blinking.
    • DOT: The laser stops rotating and projects a single dot, with the scan & rotate mode LED blinking.

The Model 40-6512 includes a detector for extended range use. The detector has a horizontal vial for accurate positioning. When detecting, the middle signal indicator turns red, then green, and beeps once to indicate it's on. If the battery is low, the horn will give two short sounds and power off, or the down signal indicator will flash. The detector's signal indicators show whether the laser beam is up, down, close to center, or exactly at center, accompanied by different sound signals (single short sound, solid sound, or no sound). The detector automatically powers off after 6 minutes if no laser signal is received or no buttons are pushed. The detector can be connected to a grade rod bracket, ensuring the top of the bracket is level with the back reference marker line.

Maintenance Features

Proper care and handling are essential for maintaining the precision and longevity of the laser level.

  • The unit is a precision tool and must be handled with care, avoiding shock, vibrations, and extreme temperatures.
  • Always turn off the unit before moving or transporting it.
  • When storing the unit for more than three months, remove the batteries to prevent damage from deterioration.
  • Always store the unit in its case when not in use.
  • Avoid getting the unit wet.
  • Keep the laser unit dry and clean, especially the laser output window. Use a soft, dry cloth to remove any moisture or dirt.
  • Do not use harsh chemicals, strong detergents, or cleaning solvents.
  • Do not attempt to repair or disassemble the laser tool, as this will void the warranty. Only original Johnson® parts and accessories should be used.

For the detector:

  • Return the detector to its case after use.
  • Keep the detecting window clean, wiping it gently with a clean cloth if dusty.
  • Avoid knocking the unit or allowing it to fall.
  • Although rain resistant, avoid submerging the unit in water or other liquids. If contact occurs, wipe it dry immediately.
  • Do not use or expose the unit to fire.

The user is responsible for verifying the instrument's calibration before each use. Calibration involves a self-check procedure for the X and Y vials. This process requires placing the laser 50 feet from a wall, leveling the vials, marking the laser beam's position (X+), rotating the laser 180 degrees, marking the new position (X-), and measuring the distance between X+ and X-. If the distance exceeds 1/8 inch, calibration is needed. The calibration method involves marking the middle point between X+ and X- as O and adjusting the X vial leveling knob to align the beam with point O. A 2.5 Metric Hex Key is used to remove the X vial screw and adjust the vial bubble to the middle. The same procedure is repeated for the Y vial.

Johnson 40-6502 Specifications

General IconGeneral
BrandJohnson
Model40-6502
CategoryLaser Level
LanguageEnglish

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