© 2003 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks and registered trademarks of Bombardier Motor Corporation of America or its affiliates.
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Contents
GENERAL INFORMATION ................................................................................................... 2
SAFETY — THE RIGHT PLACE TO GET STARTED ................................................................................................ 2
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS ................................................................... 4
BOMBARDIER LIMITED WARRANTY FOR JOHNSON 2-STROKE OUTBOARD
ENGINES SOLD IN THE UNITED STATES AND CANADA .............................................................................. 5
BOMBARDIER LIMITED WARRANTY FOR JOHNSON 2-STROKE OUTBOARD
ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA .................................................................. 8
FEATURES ............................................................................................................................................................... 10
ENGINE SPECIFICATIONS ...................................................................................................................................... 12
EMERGENCY STOP SWITCH .................................................................................................................................. 13
FUEL AND OIL ................................................................................................................... 14
FUEL ......................................................................................................................................................................... 14
OIL ............................................................................................................................................................................. 15
ADDITIVES ................................................................................................................................................................ 15
FUEL/OIL RATIO ...................................................................................................................................................... 15
MIXING FUEL AND OIL ............................................................................................................................................ 15
FUEL SYSTEMS ....................................................................................................................................................... 16
BREAK-IN (10 HOURS) ............................................................................................................................................ 16
ENGINE STARTING ........................................................................................................... 17
BEFORE START-UP ................................................................................................................................................. 17
ENGINE STOPPING ................................................................................................................................................. 20
SHIFTING AND SPEED CONTROL ......................................................................................................................... 21
EMERGENCY STARTING ........................................................................................................................................ 21
FUEL ECONOMY ...................................................................................................................................................... 23
OPERATION ....................................................................................................................... 24
MOTOR ANGLE ADJUSTMENT .............................................................................................................................. 24
TRAILERING ............................................................................................................................................................. 24
TILTING AND TILT SUPPORT ................................................................................................................................. 24
SHALLOW-WATER DRIVE ...................................................................................................................................... 25
PROPELLER SELECTION ....................................................................................................................................... 26
MOORING ................................................................................................................................................................. 26
FLUSHING ................................................................................................................................................................ 27
ENGINE OVERHEATING .......................................................................................................................................... 28
IMPACT DAMAGE .................................................................................................................................................... 29
STORING .................................................................................................................................................................. 29
SPECIAL OPERATING CONDITIONS ..................................................................................................................... 30
MAINTENANCE .................................................................................................................. 31
10-HOUR INSPECTION ............................................................................................................................................ 31
OFF-SEASON STORAGE ........................................................................................................................................ 31
PRE-SEASON SERVICE .......................................................................................................................................... 32
BATTERY .................................................................................................................................................................. 33
ADJUSTMENTS ........................................................................................................................................................ 34
LUBRICATION .......................................................................................................................................................... 35
FUEL PUMP FILTER ................................................................................................................................................ 36
SPARK PLUGS ......................................................................................................................................................... 37
PROPELLER ............................................................................................................................................................. 37
ANTICORROSION ANODES .................................................................................................................................... 39
AC LIGHTING ........................................................................................................................................................... 40
TROUBLE CHECK CHART ...................................................................................................................................... 41
ENGINE MAINTENANCE AND INSPECTION SCHEDULE ..................................................................................... 42
INSTALLATION ........................................................................................................................................................ 46
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