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Jungheinrich DFG 540 User Manual

Jungheinrich DFG 540
171 pages
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11.09 -11.09 -
08.1208.12
5116769051167690
DFG / TFG 540 - 550DFG / TFG 540 - 550
Operating instructionsOperating instructions
GG
DFG 545DFG 545
DFG 550DFG 550
TFG 540TFG 540
TFG 545TFG 545
TFG 550TFG 550
DFG 540DFG 540
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Jungheinrich DFG 540 Specifications

General IconGeneral
BrandJungheinrich
ModelDFG 540
CategoryForklifts
LanguageEnglish

Summary

A Correct Use and Application

Correct Application Guidelines

Details proper load handling and operational limits.

B Truck Description

Technical Specifications

General overview of technical specifications.

Truck Performance Data

Provides key performance metrics like capacity, speed, lift, and acceleration.

Truck Dimensions and Specifications

Lists detailed measurements and dimensions for various truck configurations.

Truck Weights and Load Distribution

Specifies tare weight and axle loads for different models.

Mast Versions and Heights

Details different mast types, retracted, free lift, and extended heights.

Engine Specifications

Provides data for diesel (DFG) and LPG (TFG) engines, including capacity and output.

Truck Capacity Plate Details

Describes the capacity plate and how it indicates truck capacity with load center.

Truck Stability Considerations

Discusses factors affecting stability and potential hazards.

C Transport and Commissioning

Lifting the Truck by Crane

Provides safety instructions and procedures for lifting the truck using a crane.

Securing the Truck for Transport

Explains how to properly fasten the truck for safe transport.

D Fuelling the Truck

Safety Regulations for Diesel and LPG Handling

Detailed safety precautions for handling diesel and LPG, including ignition risks.

Adding Diesel Fuel

Covers safety warnings and procedures for fuelling with diesel.

Diesel Fuelling Procedures

Details the step-by-step process for fuelling the tank system with diesel.

LPG Bottle Safety and Replacement

Discusses risks of explosion and safe procedures for using and replacing LPG bottles.

E Operation

Safety Regulations for Forklift Truck Operation

Covers driver authorization, responsibilities, and safety in hazardous areas.

Travel Direction and Gear Selector

Details the operation of the travel direction switch and manual gear selection.

Setting Up the Operator Position

Guides on adjusting the driver's seat and visibility aids for optimal ergonomics.

Seat Belt Safety and Maintenance

Emphasizes the importance of seat belts and provides safety and maintenance information.

Industrial Truck Operation Safety

Covers general safety regulations for operating the forklift truck.

Travel Routes and Work Areas Safety

Specifies rules for using designated lanes and ensuring adequate lighting.

Preparing the Truck for Operation

Explains pre-operation checks, daily inspections, and starting procedures.

DFG Truck Starting Procedure

Step-by-step instructions for starting the diesel engine (DFG) model.

TFG Truck Starting Procedure

Step-by-step instructions for starting the LPG engine (TFG) model.

Secure Parking Procedures

Details procedures and safety measures for parking the truck securely, especially on inclines.

Emergency Disconnect Switch Operation

Explains the function and operation of the emergency disconnect switch.

Truck Travel Operations

Covers travel safety, speed adaptation, and neutral locking.

Brake System Operation

Details the operation of the truck's service brake system.

Parking Brake Operation and Safety

Explains how to engage and release the parking brake and its safety functions.

Adjusting the Forks

Guides on how to adjust the forks for proper load handling and positioning.

Replacing the Forks

Provides safety warnings and procedures for replacing forklift forks.

Lifting, Transporting, and Depositing Loads

Covers safety warnings and procedures for handling loads from lifting to depositing.

Operating Lift Mechanism and Attachments

Explains safe operation of lift mechanisms and integrated attachments, including SOLO PILOT.

SOLO PILOT: Lift Mechanism Operation

Details how to operate the lift mechanism using the SOLO PILOT control.

Integrated Sideshift Operation (Option)

Explains how to position the integrated sideshift using the SOLO PILOT lever.

Safety for Additional Attachments

General safety for all types of additional attachments, including specific types.

SOLO PILOT: Operating Additional Attachments

Explains how to use attachments with the SOLO PILOT system, including control symbols.

Fitting Additional Attachments

Procedures and safety warnings for connecting hydraulic attachments.

7 Troubleshooting

Troubleshooting Basic Faults

Provides a guide to identify and rectify basic faults and operational errors.

Emergency Mast Lowering

Explains how to manually lower the mast in case of hydraulic system failure.

F Industrial Truck Maintenance

Maintenance Safety Regulations

Outlines safety rules for maintenance and repair personnel, including lifting and jacking.

Servicing and Inspection Guidelines

Introduces the importance of servicing and defines maintenance intervals.

Maintenance Checklist

Provides a detailed checklist for chassis, drive, and brake system maintenance.

DFG Maintenance Checklist

Specific maintenance tasks and intervals for the DFG engine, coolant, exhaust, air filter, and hydraulics.

TFG Maintenance Checklist

Specific maintenance tasks and intervals for the TFG engine, coolant, exhaust, air filter, and hydraulics.

Maintenance and Repairs Preparations

Outlines necessary safety measures and preparations before performing maintenance.

Engine Maintenance Procedures

General engine maintenance, environmental notes, and scalding risks.

Fuse Ratings and Layout

Details the fuse layout for the basic truck and cab, including ratings.

Brake System Checks

Covers checking the parking brake and brake fluid level.

Safety Tests and Inspections

Requirements for safety checks, FEM guideline compliance, and inspector qualifications.

HUSS FS Diesel Particle Filter Operation

Introduction to the HUSS FS Diesel Particle Filter operating instructions.

Diesel Particle Filter Safety Instructions

Crucial safety warnings for operating, regenerating, and maintaining the diesel particle filter.

HUSS Control Unit Operation

Explains the operation of the HUSS Control unit, its display, and keys.

HUSS Control Operating Instructions

Details normal operation, stored messages, and status indications for the HUSS Control.

Diesel Particle Filter Regeneration

Procedures and safety warnings for regenerating the diesel particle filter.

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