Kaba Peaks Preferred

Section 3 - 12
Key Cutting & Pinning
Staking technique
Capping blocks and fixtures are designed to support cores at their waist to prevent sleeves and shells from
becoming out-of-round. Working without proper equipment and technique can cause deformation resulting in
poor operation, and can void product warranty
• Use original pins and Kaba equipment.
• Do not use excessive force.
• Do not deform or score the shells.
8900/6800 series spring cover small format interchangeable cores
Place core loaded with pins and springs into the correct
cavity of the 6840-00-3540 staking fixture. Place the cor-
rect spring cover (6-pin or 7-pin length) over the springs.
Set the staking tool on the cover. Gently tap the cover flat
with a plastic or rawhide mallet. Do not use excessive
force. Lubricate with Poxylube
®
spray lubricant.
Rekeying spring cover cores: Pry up and discard the
spring cover. Dump the old pins and springs. Repin and
stake on a new spring cover and lubricate with Poxylube
®
spray lubricant.
• Work on a firm bench surface.
• Strike tools gently with a plastic or rawhide mallet.
• Do not use excessive force.
8144/6140 large format interchangeable cores for Corbin Russwin
The 8144/6140 large format interchangeable cores for Corbin Russwin have an A2 system pin stack total of 26.
8144 cores use the large diameter plug and require the following components:
A2 system: J series bottom pins and B series top pins
A4 system: K series bottom pins and F series top pins
8144-00-3004 patent bottom pin
3800-00-3005 patent top pin
3800-00-4010 stainless steel tumbler springs
3425-00-2006 mortise/rim/large format interchangeable core spring covers
6140 cores use the large diameter plug and require the following components:
A2 system: J series bottom pins and B series top pins
A4 system: K series bottom pins and F series top pins
6140-00-3004 patent bottom pin
3800-00-3005 patent top pin
3800-00-4010 stainless steel tumbler springs
3425-00-2006 mortise/rim/large format interchangeable core spring covers
6
440-00-4001
staking tool for
use with all
spring covers
6840-00-3540
staking fixture for
Best, Corbin Russwin,
Medeco, and Yale
series cores
Pinning Interchangeable Cores
Top load the core in the usual manner. Stake in 6840-00-3540 staking fixture.
• Work on a firm bench surface.
• Strike tools gently with a plastic or rawhide mallet.
• Do not use excessive force.