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Kaco Powador 4400 User Manual

Kaco Powador 4400
56 pages
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Operating Instructions
English translation of German
original
Powador
3200 | 4200
4400 | 5300
5300 supreme
5500 | 6600
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Kaco Powador 4400 Specifications

General IconGeneral
BrandKaco
ModelPowador 4400
CategoryInverter
LanguageEnglish

Summary

General Notes

About this documentation

Information about the document's purpose and handling.

Layout of Instructions

Explanation of symbols and warning guides used in the instructions.

Additional Information Symbols

Explanation of NOTE and country-specific function symbols.

Instructions Symbols Guide

Guide to single-step and multi-step instruction symbols.

Abbreviations

List of abbreviations used in the manual, including PV and EEG.

Safety

Proper Use

Defines the intended use of the inverter and lists improper uses.

Protection Features

Details the integrated monitoring and protective functions of the inverters.

Standards and Directives

References applicable standards and directives, and points to online resources.

Description

Mode of Operation

Explains how the inverter converts DC to AC and feeds it into the grid.

Description of the Unit

Overview of the inverter's components and its role in a PV system.

System with Multiple Inverters

Details grid-side connection for systems with multiple inverters.

Electrical Connection Note

Note on grid type-specific connection conditions.

Summary of Components

Brief overview of key components like PV generator, DC disconnect, etc.

Inverter Diagram

Diagram of the inverter with a key to its numbered parts.

Electrical Functions

Explains electrical functions like fault signal relay and power limitation.

Power Limitation (Power Control)

Details power limitation requirements and methods based on EEG.

Control Procedure cos phi (P/Pn)

Describes the cos phi control procedure and its characteristics.

Mechanical Components

Details mechanical components like DC disconnect and night start button.

Interfaces

Lists available interfaces for communication and remote monitoring.

RS232 Port

Information on using the RS232 port for direct computer monitoring.

Software for Direct Monitoring

Discusses KACO-viso software for data logging and PC monitoring.

RS485 Interface

Explains the RS485 interface for remote monitoring and optional accessories.

SO Interface

Describes the SO interface for pulse output to metering units.

Digital Input

Details digital input for fail-safe disconnection with Powador-protect.

Technical Data

Electrical Data

Provides detailed electrical specifications for various Powador models.

Mechanical Data

Lists mechanical specifications like dimensions, weight, and protection ratings.

Transportation and Delivery

Delivery

Covers scope of delivery, checking for damage, and handling transport issues.

Transportation

Provides safety warnings and guidelines for safely transporting the inverter.

Mounting the Inverter

Installation Space

Specifies requirements for the installation space and air circulation.

Installation Location

Details requirements for the installation location and minimum clearances.

Installing and Securing the Inverter

Step-by-step instructions for mounting and securing the inverter to the wall.

Installing the Inverter

Opening the Connection Area

Steps for opening the inverter's connection area before electrical connection.

Making the Electrical Connection

Details conductor cross-sections, insulation length, and tightening torque.

Connecting the Inverter to the Power Grid

Instructions for connecting the inverter to the grid, including conductor specs.

Making the Grid Connection

Steps for connecting the grid, including cable types and terminal connections.

Connecting the PV Generator

Instructions for connecting the PV generator using cable fittings or plug connectors.

Before Connecting

Procedure for checking for ground faults before connecting the DC generator.

Connecting the DC Generator using Cable Fittings

Steps and safety warnings for connecting the DC generator via cable fittings.

Connection of the PV Generator with Solar Plug Connector

Instructions for assembling the solar plug connection for the PV generator.

Connecting the Interfaces

Details on connecting interfaces like RS232, RS485, and SO.

Connecting the Fault Signal Relay

Instructions for connecting the fault signal relay.

Connecting the S0 Output

Instructions for connecting the S0 output for accessories.

Connecting the RS485 Bus

Guide to wiring and properties of the RS485 data line.

Limiting During Asymmetric Feed to the Grid

Information on limiting asymmetric feed to the grid.

Connecting CAN Bus

Instructions for connecting the CAN bus for communication.

Wiring Diagram for Park Operation

Wiring diagrams for park operation with multiple inverters.

Connecting "Inverter Off" Digital Input (Optional)

Details on connecting the optional 'Inverter off' digital input.

Sealing the Connection Area

Steps to seal the connection area after installation.

Starting Up the Inverter

Safety instructions and steps for starting up the inverter.

Switching On the Inverter

Procedure for switching on the inverter after installation.

Configuration and Operation

Controls

Overview of the inverter's controls, buttons, and LED indicators.

LED Indicators

Explains the meaning of the LED indicators and their operating states.

Display

Details the inverter's display, its functions, and notes on measurement tolerances.

Control Buttons

Explains the function of the two control buttons for inverter operation.

Inverter Menu

Guide to navigating and using the inverter's menu system.

Selecting Menu Level "3" (Service Technician)

Instructions for accessing and navigating menu level 3 for service technicians.

Entering Password or Unlock Code

Procedure for entering passwords or unlock codes for menu access.

Saving Changed Settings

Instructions for saving modified settings within the inverter menu.

Initial Start-up

Guide to the initial start-up configuration assistant and process.

Menu Structure

Overview of the inverter's menu structure and available settings.

Maintenance and Troubleshooting

Visual Inspection

Guidelines for visually inspecting the inverter and cables for damage.

Cleaning the Inverter Externally

Instructions and safety precautions for cleaning the inverter's exterior.

Shutting Down for Maintenance and Troubleshooting

Detailed steps for safely shutting down the inverter before maintenance.

Faults

General information about identifying and reporting faults.

Procedure

Procedure for notifying authorized personnel when a fault occurs.

Troubleshooting

Table listing common faults, their causes, remedies, and by whom they should be handled.

Messages on the Display and the "Fault" LED

Explains display messages and status of the Fault LED.

Display of Status and Fault Messages

Details status and fault messages shown on the display and Fault LED.

Status and Fault Signals

Table listing possible status/fault signals on LCD and LEDs.

Service

Hotlines

Provides contact information for technical support, service hotlines, and warranty.

Shutdown/Disassembly

Shutting Down the Inverter

Instructions and safety warnings for safely shutting down the inverter.

Deinstalling the Inverter

Step-by-step instructions for safely removing the inverter.

Dismantling the Inverter

Instructions for dismantling the inverter after deinstallation.

Documents

Disposal

Guidance on proper disposal of the unit and packaging.

EU Declaration of Conformity

Official declaration of compliance with EU directives and standards.

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