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Kawasaki FH680V - User Manual

Kawasaki FH680V
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SAFETY AWARENESS
Whenever you see the symbols shown below,
heed their instructions! Always follow safe operat-
ing and maintenance pra ctices.
WARNING
This warning sym
bol identifies special in-
structions or procedures which, if not cor-
rectly followed, could result in personal
injury, or loss
of life.
CAUTION
This caution symbol identifies special in-
structions or p
rocedures which, if not strictly
observed, could result in damage to, or de-
struction of equipment.
NOTE
ā—‹
This note symbol indicates points of particular in-
terest for more efficient and convenient operation.

Other manuals for Kawasaki FH680V

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Summary

SAFETY AWARENESS

Symbol Definitions

Explains the meaning of WARNING, CAUTION, and NOTE symbols used in the manual.

READ THIS FIRST

Essential Operating Safety Warnings

Key safety precautions regarding gasoline, exhaust, heat, and moving parts before operating the engine.

EMISSION CONTROL INFORMATION

Fuel and Emission System Details

Details fuel recommendations, emission control systems, and compliance periods.

High Altitude Performance Adjustment Information

Altitude Adjustment and Warranty

Covers high altitude adjustments, installation, maintenance, and warranty related to emissions.

Tampering with Emission Control System Prohibited

FOREWORD

GENERAL INFORMATION

Safety Labels and Part Locations

Identifies safety labels and key parts of the engine for user reference.

Engine Serial Number and Tune-up Specifications

Engine Serial Number

Explains the importance and use of the engine serial number for identification and parts ordering.

Tune-up Specifications

Provides key technical specifications required for engine tune-ups.

Engine Oil Capacity Details

Engine Oil Capacity

Lists specific engine oil capacities for different engine models.

FUEL AND OIL RECOMMENDATIONS

Fuel Type and Handling

Guidelines for using clean, unleaded gasoline and precautions during refueling.

Engine Oil Selection and Viscosity

Engine Oil Recommendations

Recommends engine oil types and viscosity grades based on operating temperatures.

PREPARATION

Fueling Procedures and Safety

Instructions and warnings for safe engine fueling before operation.

Engine Oil Check and Filling

Engine Oil Check and Add Procedure

Details the daily procedure for checking and adding engine oil to prevent damage.

STARTING

Engine Starting Procedure

Step-by-step guide on how to start the engine, including choke usage.

OPERATING

Engine Warming Up Procedure

Explains the importance and method of warming up the engine before applying load.

Engine Inclination Limits

Specifies the maximum allowable angle of operation for the engine and associated cautions.

STOPPING

Engine Stopping Procedures

Details the correct methods for ordinary and emergency engine shutdowns.

ADJUSTMENT

Associated Choke Type Adjustments

Covers throttle cable and choke adjustments for engines with associated choke types.

Separate Choke Type Adjustments

Throttle and Choke Cable Installation

Guides on throttle cable and choke cable installation and adjustment for separate choke types.

Engine Speed Adjustment Guidance

Engine Speed Adjustment Precautions

Advises against self-adjustment of engine speed and recommends dealer service.

MAINTENANCE

Periodic Maintenance Schedule

Presents a comprehensive chart of maintenance tasks and their recommended intervals.

Oil Level and Cooler Maintenance

Engine Oil Level Check

Details the daily procedure for checking the engine oil level.

Oil Cooler Fins Service

Specific maintenance for the oil cooler fins on FH721V models.

Engine Oil Change Procedure

Oil Filter Change Procedure

Air Cleaner Service

Foam Element Cleaning

Covers cleaning and servicing the foam element of the air cleaner.

Paper and Heavy Duty Air Cleaner Maintenance

Paper Air Cleaner Element Service

Details cleaning and replacement procedures for the paper air cleaner element.

Heavy Duty Air Cleaner Element Replacement

Instructions for replacing elements in the optional heavy-duty air cleaner.

Fuel Filter, Spark Plug, and Cooling System Maintenance

Fuel Filter and Fuel Pump Service

Explains service procedures for fuel filters and fuel pumps.

Spark Plug Service

Details cleaning, gapping, and replacement of spark plugs.

Cooling System Cleaning Procedure

Cooling System Cleaning Steps

Guides on cleaning the engine's cooling system components to prevent overheating.

STORAGE

Fuel System Draining for Storage

Provides instructions for draining the fuel system to prepare the engine for long-term storage.

TROUBLESHOOTING GUIDE

ENVIRONMENTAL PROTECTION

SPECIFICATIONS

WIRING DIAGRAM

Engine Electrical Wiring Diagram

Illustrates the engine's electrical system, including key components and connections.

Summary

SAFETY AWARENESS

Symbol Definitions

Explains the meaning of WARNING, CAUTION, and NOTE symbols used in the manual.

READ THIS FIRST

Essential Operating Safety Warnings

Key safety precautions regarding gasoline, exhaust, heat, and moving parts before operating the engine.

EMISSION CONTROL INFORMATION

Fuel and Emission System Details

Details fuel recommendations, emission control systems, and compliance periods.

High Altitude Performance Adjustment Information

Altitude Adjustment and Warranty

Covers high altitude adjustments, installation, maintenance, and warranty related to emissions.

Tampering with Emission Control System Prohibited

FOREWORD

GENERAL INFORMATION

Safety Labels and Part Locations

Identifies safety labels and key parts of the engine for user reference.

Engine Serial Number and Tune-up Specifications

Engine Serial Number

Explains the importance and use of the engine serial number for identification and parts ordering.

Tune-up Specifications

Provides key technical specifications required for engine tune-ups.

Engine Oil Capacity Details

Engine Oil Capacity

Lists specific engine oil capacities for different engine models.

FUEL AND OIL RECOMMENDATIONS

Fuel Type and Handling

Guidelines for using clean, unleaded gasoline and precautions during refueling.

Engine Oil Selection and Viscosity

Engine Oil Recommendations

Recommends engine oil types and viscosity grades based on operating temperatures.

PREPARATION

Fueling Procedures and Safety

Instructions and warnings for safe engine fueling before operation.

Engine Oil Check and Filling

Engine Oil Check and Add Procedure

Details the daily procedure for checking and adding engine oil to prevent damage.

STARTING

Engine Starting Procedure

Step-by-step guide on how to start the engine, including choke usage.

OPERATING

Engine Warming Up Procedure

Explains the importance and method of warming up the engine before applying load.

Engine Inclination Limits

Specifies the maximum allowable angle of operation for the engine and associated cautions.

STOPPING

Engine Stopping Procedures

Details the correct methods for ordinary and emergency engine shutdowns.

ADJUSTMENT

Associated Choke Type Adjustments

Covers throttle cable and choke adjustments for engines with associated choke types.

Separate Choke Type Adjustments

Throttle and Choke Cable Installation

Guides on throttle cable and choke cable installation and adjustment for separate choke types.

Engine Speed Adjustment Guidance

Engine Speed Adjustment Precautions

Advises against self-adjustment of engine speed and recommends dealer service.

MAINTENANCE

Periodic Maintenance Schedule

Presents a comprehensive chart of maintenance tasks and their recommended intervals.

Oil Level and Cooler Maintenance

Engine Oil Level Check

Details the daily procedure for checking the engine oil level.

Oil Cooler Fins Service

Specific maintenance for the oil cooler fins on FH721V models.

Engine Oil Change Procedure

Oil Filter Change Procedure

Air Cleaner Service

Foam Element Cleaning

Covers cleaning and servicing the foam element of the air cleaner.

Paper and Heavy Duty Air Cleaner Maintenance

Paper Air Cleaner Element Service

Details cleaning and replacement procedures for the paper air cleaner element.

Heavy Duty Air Cleaner Element Replacement

Instructions for replacing elements in the optional heavy-duty air cleaner.

Fuel Filter, Spark Plug, and Cooling System Maintenance

Fuel Filter and Fuel Pump Service

Explains service procedures for fuel filters and fuel pumps.

Spark Plug Service

Details cleaning, gapping, and replacement of spark plugs.

Cooling System Cleaning Procedure

Cooling System Cleaning Steps

Guides on cleaning the engine's cooling system components to prevent overheating.

STORAGE

Fuel System Draining for Storage

Provides instructions for draining the fuel system to prepare the engine for long-term storage.

TROUBLESHOOTING GUIDE

ENVIRONMENTAL PROTECTION

SPECIFICATIONS

WIRING DIAGRAM

Engine Electrical Wiring Diagram

Illustrates the engine's electrical system, including key components and connections.

Kawasaki FH680V Specifications

General IconGeneral
Cooling SystemAir-cooled
Fuel SystemCarburetor
Lubrication SystemForced lubrication (wet sump)
Starter SystemElectric starter
Engine Type4-stroke, OHV, V-twin
Displacement675 cc
Ignition SystemMagneto
Oil Capacity2.0 L (2.1 US qt)

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