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Kawasaki FH770D - User Manual

Kawasaki FH770D
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SAFETY AWARENESS
Whenever you see the symbols shown below,
heed their instructions! Always follow safe operat-
ing and maint
enance practices.
WARNING
This warning symbol identifies special in-
structions or procedures which, if not cor-
rectly followed, could result in personal
injury, or loss of life.
CAUTION
This caution symbol identifies special in-
structions or procedures which, if not strictly
observed, could result in damage to, or de-
struction of equipment.
NOTE
ā—‹
This note sy mbol indicates poin ts of particular in-
terest for more efficient and convenient operation.
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Do you have a question about the Kawasaki FH770D and is the answer not in the manual?

Summary

SAFETY AWARENESS

WARNING Symbol

Identifies special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life.

CAUTION Symbol

Identifies special instructions or procedures which, if not strictly observed, could result in damage to, or destruction of equipment.

NOTE Symbol

Indicates points of particular interest for more efficient and convenient operation.

READ THIS FIRST

General Safety Warnings

Critical safety precautions regarding fuel, ventilation, hot surfaces, and moving parts must be followed.

EMISSION CONTROL INFORMATION

Fuel Information

Specifies that the engine is certified for unleaded regular grade gasoline with a minimum of 87 octane.

Emission Control System Overview

Explains Kawasaki's exhaust emission control system and potential emissions durability periods.

Exhaust Emission Control System Details

Details the carburetor and ignition system calibration for lean mixtures and the crankcase emission control system.

Engine Emissions Compliance Period

Outlines emissions compliance periods for California and other states based on engine size and model year.

High Altitude Performance Adjustment

High Altitude Adjustment Notes

Specifies EPA/CARB approved modifications for engines above 1,000 meters, excluding DFI models.

Maintenance and Warranty Obligations

Details owner's responsibility for maintenance and warranty requirements for emission control.

Prohibited Emission System Tampering

Federal and state laws prohibit tampering with emission control devices and elements of design.

FOREWORD

Manual Usage and Copyright

Instructions on reading the manual, keeping it with the engine, and copyright information.

GENERAL INFORMATION

Location of Safety Labels

Identifies the locations of warning and maintenance labels on the engine.

Engine Component Identification

Location of Engine Parts

Illustrates and labels various parts of the engine for easy identification.

Engine Serial Number and Specifications

Engine Serial Number

Explains the importance of the engine serial number for identification and parts ordering.

Tune-up Specifications

Provides key specifications like ignition timing, spark plug gap, and idle speeds for engine tuning.

Engine Oil Capacity

FH770 D Oil Capacity

Details the engine oil capacity for the FH770D model, with and without oil filter removal.

FUEL AND OIL RECOMMENDATIONS

Fuel Type and Octane Rating

Recommends unleaded regular grade gasoline with a minimum of 87 octane.

Oxygenated Fuel Guidelines

Provides guidelines for using gasoline containing ethanol, MTBE, or methanol.

Engine Oil and Viscosity

Recommended Engine Oils

Lists recommended API service classifications for engine oils.

Oil Viscosity Selection

Guides on choosing engine oil viscosity based on temperature using a viscosity chart.

PREPARATION

Fueling Precautions

Details safety precautions for refueling, including warnings about gasoline flammability and overfilling.

Engine Oil Level Check

Explains the daily procedure for checking engine oil level using the oil gauge.

STARTING

Engine Start Procedure

Details the steps for starting the engine, including fuel tap, throttle, and choke lever operation.

Starting Procedures and Precautions

Starting Switch and Starter Operation

Describes using the switch key to start the engine and cautions against continuous starter use.

Warning Light and Starter Cautions

Explains the warning light behavior during starting and cautions regarding battery discharge.

OPERATING

Engine Warming Up Procedure

Instructs to warm up the engine at idle for 3-5 minutes before applying load.

Engine Inclination Limits

Maximum Operating Angle

Specifies that the engine can operate at angles up to 25 degrees in any direction.

STOPPING

Engine Stopping Procedure

Details the ordinary and emergency stop procedures, including engine cooldown.

ADJUSTMENT

Throttle Cable Adjustment

Provides steps for installing and adjusting the throttle cable for smooth operation.

Choke Cable Adjustment

Details the installation and adjustment of the choke cable for proper choke valve operation.

Engine Speed Adjustment

Governor and Carburetor Settings

Advises against tampering with governor or carburetor settings and recommends dealer adjustment.

MAINTENANCE

Periodic Maintenance Chart Overview

Introduces the periodic maintenance chart and safety warnings for servicing.

Oil Level Check and Capacity

Daily Oil Level Check

Details the daily procedure for checking engine oil level and mentions excess oil removal.

Engine Oil Capacity Specifications

Lists the engine oil capacity for the FH770D model.

Oil Change Procedure

Oil Change Intervals and Steps

Specifies oil change intervals and provides steps for draining and refilling engine oil.

Oil Cooler and Filter Maintenance

Oil Cooler Cleaning

Details how to clean the oil cooler fins using a brush or compressed air.

Oil Filter Replacement

Provides instructions and warnings for changing the engine oil filter.

Air Cleaner Service

Air Cleaner Element Replacement

Recommends replacing air cleaner elements and provides cautions against cleaning or oiling them.

Primary and Secondary Elements

Specifies replacement intervals for primary and secondary air cleaner elements.

Air Cleaner Cap and Elements

Dust Ejector Valve Cap

Explains how to open the dust ejector valve cap to expel dust and water.

Air Cleaner Element Installation

Details the removal of old elements and installation of new air cleaner elements.

Fuel Filter and Fuel Pump Service

Fuel Filter and Fuel Pump Replacement

States that fuel filter and pump cannot be disassembled and must be replaced if clogged or failed.

Spark Plug Service

Spark Plug Cleaning and Replacement

Provides instructions for cleaning, inspecting, and replacing spark plugs every 100 hours.

Spark Plug Gap Adjustment

Details how to check and adjust the spark plug gap to 0.75 mm.

Cooling System Cleaning

Air Intake Screen Cleaning

Instructs to check and clean the air-intake screen before each use.

Cooling Fins and Shroud Cleaning

Recommends dealer cleaning of cooling fins and shroud every 100 hours.

STORAGE

Fuel System Draining for Storage

Details the procedure for draining the fuel system for engines stored over 30 days.

Engine Preparation for Storage

Includes cleaning, oiling spark plug holes, and wiping the engine body.

TROUBLESHOOTING GUIDE

Troubleshooting Introduction

Guides users to examine symptoms and operating conditions for troubleshooting.

ENVIRONMENTAL PROTECTION

Proper Disposal of Components

Advises on proper disposal of used batteries, engine oil, gasoline, and coolant.

SPECIFICATIONS

Engine Specifications Table

Lists key engine specifications including type, bore, stroke, displacement, and weight.

WIRING DIAGRAM

Engine Wiring Diagram

Presents the wiring diagram for the engine, showing electrical components and connections.

Battery Capacity Recommendations

Lists recommended battery capacities for different equipment models.

Summary

SAFETY AWARENESS

WARNING Symbol

Identifies special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life.

CAUTION Symbol

Identifies special instructions or procedures which, if not strictly observed, could result in damage to, or destruction of equipment.

NOTE Symbol

Indicates points of particular interest for more efficient and convenient operation.

READ THIS FIRST

General Safety Warnings

Critical safety precautions regarding fuel, ventilation, hot surfaces, and moving parts must be followed.

EMISSION CONTROL INFORMATION

Fuel Information

Specifies that the engine is certified for unleaded regular grade gasoline with a minimum of 87 octane.

Emission Control System Overview

Explains Kawasaki's exhaust emission control system and potential emissions durability periods.

Exhaust Emission Control System Details

Details the carburetor and ignition system calibration for lean mixtures and the crankcase emission control system.

Engine Emissions Compliance Period

Outlines emissions compliance periods for California and other states based on engine size and model year.

High Altitude Performance Adjustment

High Altitude Adjustment Notes

Specifies EPA/CARB approved modifications for engines above 1,000 meters, excluding DFI models.

Maintenance and Warranty Obligations

Details owner's responsibility for maintenance and warranty requirements for emission control.

Prohibited Emission System Tampering

Federal and state laws prohibit tampering with emission control devices and elements of design.

FOREWORD

Manual Usage and Copyright

Instructions on reading the manual, keeping it with the engine, and copyright information.

GENERAL INFORMATION

Location of Safety Labels

Identifies the locations of warning and maintenance labels on the engine.

Engine Component Identification

Location of Engine Parts

Illustrates and labels various parts of the engine for easy identification.

Engine Serial Number and Specifications

Engine Serial Number

Explains the importance of the engine serial number for identification and parts ordering.

Tune-up Specifications

Provides key specifications like ignition timing, spark plug gap, and idle speeds for engine tuning.

Engine Oil Capacity

FH770 D Oil Capacity

Details the engine oil capacity for the FH770D model, with and without oil filter removal.

FUEL AND OIL RECOMMENDATIONS

Fuel Type and Octane Rating

Recommends unleaded regular grade gasoline with a minimum of 87 octane.

Oxygenated Fuel Guidelines

Provides guidelines for using gasoline containing ethanol, MTBE, or methanol.

Engine Oil and Viscosity

Recommended Engine Oils

Lists recommended API service classifications for engine oils.

Oil Viscosity Selection

Guides on choosing engine oil viscosity based on temperature using a viscosity chart.

PREPARATION

Fueling Precautions

Details safety precautions for refueling, including warnings about gasoline flammability and overfilling.

Engine Oil Level Check

Explains the daily procedure for checking engine oil level using the oil gauge.

STARTING

Engine Start Procedure

Details the steps for starting the engine, including fuel tap, throttle, and choke lever operation.

Starting Procedures and Precautions

Starting Switch and Starter Operation

Describes using the switch key to start the engine and cautions against continuous starter use.

Warning Light and Starter Cautions

Explains the warning light behavior during starting and cautions regarding battery discharge.

OPERATING

Engine Warming Up Procedure

Instructs to warm up the engine at idle for 3-5 minutes before applying load.

Engine Inclination Limits

Maximum Operating Angle

Specifies that the engine can operate at angles up to 25 degrees in any direction.

STOPPING

Engine Stopping Procedure

Details the ordinary and emergency stop procedures, including engine cooldown.

ADJUSTMENT

Throttle Cable Adjustment

Provides steps for installing and adjusting the throttle cable for smooth operation.

Choke Cable Adjustment

Details the installation and adjustment of the choke cable for proper choke valve operation.

Engine Speed Adjustment

Governor and Carburetor Settings

Advises against tampering with governor or carburetor settings and recommends dealer adjustment.

MAINTENANCE

Periodic Maintenance Chart Overview

Introduces the periodic maintenance chart and safety warnings for servicing.

Oil Level Check and Capacity

Daily Oil Level Check

Details the daily procedure for checking engine oil level and mentions excess oil removal.

Engine Oil Capacity Specifications

Lists the engine oil capacity for the FH770D model.

Oil Change Procedure

Oil Change Intervals and Steps

Specifies oil change intervals and provides steps for draining and refilling engine oil.

Oil Cooler and Filter Maintenance

Oil Cooler Cleaning

Details how to clean the oil cooler fins using a brush or compressed air.

Oil Filter Replacement

Provides instructions and warnings for changing the engine oil filter.

Air Cleaner Service

Air Cleaner Element Replacement

Recommends replacing air cleaner elements and provides cautions against cleaning or oiling them.

Primary and Secondary Elements

Specifies replacement intervals for primary and secondary air cleaner elements.

Air Cleaner Cap and Elements

Dust Ejector Valve Cap

Explains how to open the dust ejector valve cap to expel dust and water.

Air Cleaner Element Installation

Details the removal of old elements and installation of new air cleaner elements.

Fuel Filter and Fuel Pump Service

Fuel Filter and Fuel Pump Replacement

States that fuel filter and pump cannot be disassembled and must be replaced if clogged or failed.

Spark Plug Service

Spark Plug Cleaning and Replacement

Provides instructions for cleaning, inspecting, and replacing spark plugs every 100 hours.

Spark Plug Gap Adjustment

Details how to check and adjust the spark plug gap to 0.75 mm.

Cooling System Cleaning

Air Intake Screen Cleaning

Instructs to check and clean the air-intake screen before each use.

Cooling Fins and Shroud Cleaning

Recommends dealer cleaning of cooling fins and shroud every 100 hours.

STORAGE

Fuel System Draining for Storage

Details the procedure for draining the fuel system for engines stored over 30 days.

Engine Preparation for Storage

Includes cleaning, oiling spark plug holes, and wiping the engine body.

TROUBLESHOOTING GUIDE

Troubleshooting Introduction

Guides users to examine symptoms and operating conditions for troubleshooting.

ENVIRONMENTAL PROTECTION

Proper Disposal of Components

Advises on proper disposal of used batteries, engine oil, gasoline, and coolant.

SPECIFICATIONS

Engine Specifications Table

Lists key engine specifications including type, bore, stroke, displacement, and weight.

WIRING DIAGRAM

Engine Wiring Diagram

Presents the wiring diagram for the engine, showing electrical components and connections.

Battery Capacity Recommendations

Lists recommended battery capacities for different equipment models.

Kawasaki FH770D Specifications

General IconGeneral
Engine ModelFH770D
Displacement726 cc
Compression Ratio8.5:1
Cooling SystemAir-cooled
Fuel SystemCarburetor
Lubrication SystemForced lubrication (wet sump)
OHVYes
Power Output3, 600 rpm
Maximum Torque2, 400 rpm
Starting SystemElectric
Oil Capacity1.9 L
Ignition SystemTransistorized magneto ignition

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