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Kawasaki FX1000V - User Manual

Kawasaki FX1000V
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(Table of Contents) (Fault Codes Table)
FX1000V, FX921V,
DFI Troubleshooting Guide
Abstract
This troubleshooting explains basic inspection procedures for DFI
system of models below.
FX1000V ES-01 (DFI) and later
FX921V BS-01 (DFI) and later
NOTE
First, read safety information thoroughly. ()
This troubleshooting guide explains mainly DFI system. About
mechanical part of the engine, please refer to service manual (Part
Number: 99924-2106/FX1000V, 921V DFI).
Some special tools are required. Please confirm special tool section.
(
)
Part No. 99924-2108-01
© 2013 Kawasaki Heavy Industries, Ltd
First Edition (0): Aug. 17, 2013

Table of Contents

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Summary

Introduction and Safety

Safety Information

Essential safety precautions and warnings for operating the DFI system.

Component Locations

Identifies the physical location of key sensors and devices on the engine.

Diagnostic Tools and Procedures

Special Tools Explained

Details on using ECU adapter and measuring adapter for troubleshooting.

Harness Continuity Check

Procedure for verifying electrical continuity of wiring harnesses.

Reading Fault Codes

Guide on interpreting diagnostic lamp flashes to identify fault codes.

Fault Codes Reference

Table listing fault codes, failure parts, and potential causes.

Sensor Inspections

Intake Air Pressure Sensor Inspection

Checks for circuit, input voltage, harness, and output voltage.

Engine Temperature Sensor Inspection

Procedures for checking sensor harness and resistance values.

Accelerator Position Sensor Inspection

Covers circuit, input voltage, and harness checks for the APS.

Crank Position Sensor Inspection

Includes circuit, flywheel, air gap, and input voltage checks.

Actuator and Ignition System Inspections

Fuel Injector Inspection

Covers circuit, voltage, harness, resistance, and audible checks.

Fuel Pump Inspection

Procedures for checking circuit, voltage, harness, and resistance.

Ignition Coil Inspection

Includes circuit, voltage, harness, and spark tests for ignition coils.

Ignition Coil Spark Test

Procedure for testing ignition coil spark output and identifying causes.

ECU and Governor System Checks

Governor Motor Inspection

Covers circuit, input voltage, and harness checks for the governor motor.

ECU Power Supply & Ground

Inspection of 12V power supply and ground connections to the ECU.

ECU 5 V Output Test

Procedure to measure the 5V output voltage from the ECU.

Essential Maintenance Checks

Battery Condition Check

Procedure for checking battery voltage and condition.

Ground Terminal Integrity

Guide to inspecting and cleaning ground terminals for proper connection.

System Schematics and Pinouts

Wiring Diagram Overview

Visual representation of the DFI system's electrical connections.

ECU Connector Pin Assignments

Lists and describes each terminal function for the ECU harness connector.

Main Engine Connector Pin Assignments

Details terminal functions for the main engine connector.

Summary

Introduction and Safety

Safety Information

Essential safety precautions and warnings for operating the DFI system.

Component Locations

Identifies the physical location of key sensors and devices on the engine.

Diagnostic Tools and Procedures

Special Tools Explained

Details on using ECU adapter and measuring adapter for troubleshooting.

Harness Continuity Check

Procedure for verifying electrical continuity of wiring harnesses.

Reading Fault Codes

Guide on interpreting diagnostic lamp flashes to identify fault codes.

Fault Codes Reference

Table listing fault codes, failure parts, and potential causes.

Sensor Inspections

Intake Air Pressure Sensor Inspection

Checks for circuit, input voltage, harness, and output voltage.

Engine Temperature Sensor Inspection

Procedures for checking sensor harness and resistance values.

Accelerator Position Sensor Inspection

Covers circuit, input voltage, and harness checks for the APS.

Crank Position Sensor Inspection

Includes circuit, flywheel, air gap, and input voltage checks.

Actuator and Ignition System Inspections

Fuel Injector Inspection

Covers circuit, voltage, harness, resistance, and audible checks.

Fuel Pump Inspection

Procedures for checking circuit, voltage, harness, and resistance.

Ignition Coil Inspection

Includes circuit, voltage, harness, and spark tests for ignition coils.

Ignition Coil Spark Test

Procedure for testing ignition coil spark output and identifying causes.

ECU and Governor System Checks

Governor Motor Inspection

Covers circuit, input voltage, and harness checks for the governor motor.

ECU Power Supply & Ground

Inspection of 12V power supply and ground connections to the ECU.

ECU 5 V Output Test

Procedure to measure the 5V output voltage from the ECU.

Essential Maintenance Checks

Battery Condition Check

Procedure for checking battery voltage and condition.

Ground Terminal Integrity

Guide to inspecting and cleaning ground terminals for proper connection.

System Schematics and Pinouts

Wiring Diagram Overview

Visual representation of the DFI system's electrical connections.

ECU Connector Pin Assignments

Lists and describes each terminal function for the ECU harness connector.

Main Engine Connector Pin Assignments

Details terminal functions for the main engine connector.

Kawasaki FX1000V Specifications

General IconGeneral
Displacement999 cc
Cooling SystemAir-cooled
Fuel SystemCarburetor
Starting SystemElectric start
Engine Type4-stroke, V-twin
Maximum Power3600 RPM
Oil Capacity2.0 L (2.1 US qt)

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