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Provides essential steps and advice before starting any service work on the engine.
Details for identifying specific engine models FX751V, FX801V, FX850V.
Lists key technical data including bore, stroke, displacement, and speeds.
Outlines routine inspection and maintenance tasks at specified intervals.
Specifies torque values for fasteners and types of lubricants.
Details service limits and standards for various engine components.
Lists specialized tools needed for performing maintenance procedures.
Diagram showing all components of the fuel system.
Technical data for carburetor, air cleaner, fuel pump, and governor.
Explains the mechanism connecting the governor to the control panel.
Covers carburetor removal, cleaning, inspection, and adjustments.
Procedures for removing, installing, and inspecting the fuel pump and filter.
Instructions for removing, installing, and cleaning air cleaner elements.
Diagram illustrating the cooling system components.
Procedures for cooling fan removal, installation, and inspection.
Steps for removing and installing the engine shrouds for access.
Diagram showing major engine top-end parts.
Service limits for cylinder head, valves, piston, and rings.
Covers removal, installation, cleaning, and inspection of the cylinder head.
Details on valve clearance, seating, and repair procedures.
Procedures for piston removal, installation, and inspection.
Diagram of the engine's lubrication system components.
Visual representation of how engine oil circulates.
Data on oil types, capacities, pressure, and pump component limits.
Procedures for servicing engine oil, filter, and oil cooler.
Explanation of the engine's oil pressure system.
Details on oil pump and relief valve removal, installation, and inspection.
Instructions for cleaning and inspecting the engine oil screen.
Diagram showing camshaft and crankshaft assembly.
Service limits for camshaft, crankshaft, and connecting rod.
Information on the special tool for bearing installation.
Procedures for crankcase cover and crankcase disassembly/assembly.
Explains the function of the crankcase breather system.
Covers removal, installation, and inspection of camshaft and tappets.
Procedures for crankshaft and connecting rod cleaning and inspection.
Diagram of starter motor and related components.
Service limits for starter motor parts like brushes and commutator.
Information on the needle adapter set for testing.
Covers removal, installation, and testing of the starter motor and solenoid.
Step-by-step guide for taking apart and reassembling the starter motor.
Procedure for measuring starter motor brush length.
Checks for commutator condition, diameter, and runout.
Tests for resistance between brushes and yoke.
Procedure for checking the operation of the pinion clutch.
Diagram showing electrical components.
Data for charging and ignition system parameters.
Information on the hand tester for electrical checks.
Schematic showing electrical connections for the engine.
Important safety guidelines for servicing electrical systems.
Procedures for servicing flywheel, stator coil, and regulator.
Information on ignition coil removal, installation, and inspection.
Flowchart for diagnosing engine operational problems.
Flowchart for diagnosing starter motor malfunctions.
Provides essential steps and advice before starting any service work on the engine.
Details for identifying specific engine models FX751V, FX801V, FX850V.
Lists key technical data including bore, stroke, displacement, and speeds.
Outlines routine inspection and maintenance tasks at specified intervals.
Specifies torque values for fasteners and types of lubricants.
Details service limits and standards for various engine components.
Lists specialized tools needed for performing maintenance procedures.
Diagram showing all components of the fuel system.
Technical data for carburetor, air cleaner, fuel pump, and governor.
Explains the mechanism connecting the governor to the control panel.
Covers carburetor removal, cleaning, inspection, and adjustments.
Procedures for removing, installing, and inspecting the fuel pump and filter.
Instructions for removing, installing, and cleaning air cleaner elements.
Diagram illustrating the cooling system components.
Procedures for cooling fan removal, installation, and inspection.
Steps for removing and installing the engine shrouds for access.
Diagram showing major engine top-end parts.
Service limits for cylinder head, valves, piston, and rings.
Covers removal, installation, cleaning, and inspection of the cylinder head.
Details on valve clearance, seating, and repair procedures.
Procedures for piston removal, installation, and inspection.
Diagram of the engine's lubrication system components.
Visual representation of how engine oil circulates.
Data on oil types, capacities, pressure, and pump component limits.
Procedures for servicing engine oil, filter, and oil cooler.
Explanation of the engine's oil pressure system.
Details on oil pump and relief valve removal, installation, and inspection.
Instructions for cleaning and inspecting the engine oil screen.
Diagram showing camshaft and crankshaft assembly.
Service limits for camshaft, crankshaft, and connecting rod.
Information on the special tool for bearing installation.
Procedures for crankcase cover and crankcase disassembly/assembly.
Explains the function of the crankcase breather system.
Covers removal, installation, and inspection of camshaft and tappets.
Procedures for crankshaft and connecting rod cleaning and inspection.
Diagram of starter motor and related components.
Service limits for starter motor parts like brushes and commutator.
Information on the needle adapter set for testing.
Covers removal, installation, and testing of the starter motor and solenoid.
Step-by-step guide for taking apart and reassembling the starter motor.
Procedure for measuring starter motor brush length.
Checks for commutator condition, diameter, and runout.
Tests for resistance between brushes and yoke.
Procedure for checking the operation of the pinion clutch.
Diagram showing electrical components.
Data for charging and ignition system parameters.
Information on the hand tester for electrical checks.
Schematic showing electrical connections for the engine.
Important safety guidelines for servicing electrical systems.
Procedures for servicing flywheel, stator coil, and regulator.
Information on ignition coil removal, installation, and inspection.
Flowchart for diagnosing engine operational problems.
Flowchart for diagnosing starter motor malfunctions.
General| Cooling System | Air-cooled |
|---|---|
| Fuel System | Carburetor |
| Starter System | Electric |
| Maximum Power | 27.0 hp (20.1 kW) at 3600 rpm |
| Lubrication System | Forced lubrication |
| Engine Type | V-twin, 4-stroke, OHV |
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