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Kawasaki FX651V - User Manual

Kawasaki FX651V
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OWNER’S MANUAL
4-Stroke Air-Cooled V-Twin Gasoline Engine
Part No. 99920-2251-05
GB
Printed in Japan
For repair / warranty assistance please contact
your local Kawasaki Authorized Dealer,
email: kawpower-website@kmc-usa.com or
call toll-free 1-877-364-6404
The engine exhaust from this product
contains chemicals known to the
State of California to cause cancer,
birth defects or other reproductive
harm.
WARNING
FX651V
FX691V
FX730V
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Summary

SAFETY AWARENESS

READ THIS FIRST

EMISSION CONTROL INFORMATION

Fuel Information

Engine certified for unleaded regular grade gasoline, with octane and oxygenate guidelines.

Emission Control Information

Details the emission control system and compliance with EPA/CARB regulations.

Exhaust Emission Control System

Describes the fuel and ignition system designed for optimal air/fuel mixture and economy.

Engine Emissions Compliance Period

Outlines emissions durability periods for different regions and engine sizes.

Maintenance and Warranty

High Altitude Performance Adjustment Information

Explains modifications for engines operated above 1000 meters for emissions control.

Tampering with Emission Control System Prohibited

FOREWORD

GENERAL INFORMATION

Label Location

Identifies the location of various warning and information labels on the engine.

Parts Location

Diagram showing the location of key engine components for identification.

Tune-up Specifications

Lists engine specifications for ignition timing, spark plugs, idle speeds, and valve clearance.

Engine Oil Capacity

Specifies the engine oil capacity for different models, with/without oil filter.

FUEL AND OIL RECOMMENDATIONS

Fuel

Recommends unleaded regular grade gasoline with specific octane and oxygenate guidelines.

Oxygenated Fuel

Guidance on using gasoline with ethanol, MTBE, or methanol additives.

Octane Rating

Explanation of octane rating and recommended minimum for preventing knocking.

Antiknock Index

Defines Antiknock Index (RON + MON)/2 for gasoline.

Engine Oil

Recommends engine oils based on API service classification for optimal performance.

Oil Viscosity

Guidance on selecting engine oil viscosity based on ambient temperature.

PREPARATION

Fuel

Safety precautions and instructions for refueling the engine to prevent fire and spills.

Engine Oil

Instructions for checking and filling engine oil to the correct level to prevent seizure.

Engine Oil Capacity

Specifies the engine oil capacity for different models, with/without oil filter.

STARTING

Starting the Engine

Step-by-step instructions for starting the engine, including choke usage and safety precautions.

OPERATING

Warming Up

Procedure for warming up the engine before applying load, including safety cautions.

Engine Inclination

Specifies allowable operating angles to prevent engine damage from insufficient lubrication.

STOPPING

Stopping the Engine

Instructions for safely stopping the engine, including ordinary and emergency procedures.

Ordinary Stop

Standard procedure to stop the engine by reducing speed to idle before turning off the switch.

Emergency Stop

Immediate shutdown procedure by turning off the engine switch and closing the fuel valve.

ADJUSTMENT

Throttle Cable Installation, Adjustment

Procedure for installing and adjusting the throttle cable for proper engine speed control.

Choke Cable Installation, Adjustment

Procedure for installing and adjusting the choke cable for proper cold starting.

Engine Speed Adjustment

Information regarding engine speed adjustment and when to consult a dealer.

MAINTENANCE

Periodic Maintenance Chart

Chart outlining scheduled maintenance tasks and their intervals (daily, hourly).

Oil Level Check

Daily procedure for checking engine oil level using the oil gauge to prevent damage.

Oil Change

Instructions for changing engine oil every 100 hours, including warm-up and disposal.

Oil Filter Change

Procedure for changing the oil filter every 200 hours of operation to maintain lubrication.

Air Cleaner Service

Instructions for servicing the heavy duty air cleaner, including element replacement.

Primary Element

Details on replacing the primary air cleaner element every 250 hours.

Secondary Element

Details on replacing the secondary air cleaner element if dirty or at intervals.

Cap (Dust Ejector Valve)

Procedure for operating the dust ejector valve cap on the air cleaner to expel debris.

Spark Plug Service

Procedure for cleaning, inspecting, and replacing spark plugs every 100 hours for optimal ignition.

Fuel Filter and Fuel Pump Service

Instructions on when to replace the fuel filter or fuel pump if clogged or failed.

Cooling System Cleaning

Procedure for cleaning air inlet screens, cooling fins, and engine shrouds to prevent overheating.

STORAGE

Fuel System Draining

Instructions for draining the fuel system for storage of 30 days or more to prevent fuel degradation.

TROUBLESHOOTING GUIDE

ENVIRONMENTAL PROTECTION

SPECIFICATIONS

WIRING DIAGRAM

Summary

SAFETY AWARENESS

READ THIS FIRST

EMISSION CONTROL INFORMATION

Fuel Information

Engine certified for unleaded regular grade gasoline, with octane and oxygenate guidelines.

Emission Control Information

Details the emission control system and compliance with EPA/CARB regulations.

Exhaust Emission Control System

Describes the fuel and ignition system designed for optimal air/fuel mixture and economy.

Engine Emissions Compliance Period

Outlines emissions durability periods for different regions and engine sizes.

Maintenance and Warranty

High Altitude Performance Adjustment Information

Explains modifications for engines operated above 1000 meters for emissions control.

Tampering with Emission Control System Prohibited

FOREWORD

GENERAL INFORMATION

Label Location

Identifies the location of various warning and information labels on the engine.

Parts Location

Diagram showing the location of key engine components for identification.

Tune-up Specifications

Lists engine specifications for ignition timing, spark plugs, idle speeds, and valve clearance.

Engine Oil Capacity

Specifies the engine oil capacity for different models, with/without oil filter.

FUEL AND OIL RECOMMENDATIONS

Fuel

Recommends unleaded regular grade gasoline with specific octane and oxygenate guidelines.

Oxygenated Fuel

Guidance on using gasoline with ethanol, MTBE, or methanol additives.

Octane Rating

Explanation of octane rating and recommended minimum for preventing knocking.

Antiknock Index

Defines Antiknock Index (RON + MON)/2 for gasoline.

Engine Oil

Recommends engine oils based on API service classification for optimal performance.

Oil Viscosity

Guidance on selecting engine oil viscosity based on ambient temperature.

PREPARATION

Fuel

Safety precautions and instructions for refueling the engine to prevent fire and spills.

Engine Oil

Instructions for checking and filling engine oil to the correct level to prevent seizure.

Engine Oil Capacity

Specifies the engine oil capacity for different models, with/without oil filter.

STARTING

Starting the Engine

Step-by-step instructions for starting the engine, including choke usage and safety precautions.

OPERATING

Warming Up

Procedure for warming up the engine before applying load, including safety cautions.

Engine Inclination

Specifies allowable operating angles to prevent engine damage from insufficient lubrication.

STOPPING

Stopping the Engine

Instructions for safely stopping the engine, including ordinary and emergency procedures.

Ordinary Stop

Standard procedure to stop the engine by reducing speed to idle before turning off the switch.

Emergency Stop

Immediate shutdown procedure by turning off the engine switch and closing the fuel valve.

ADJUSTMENT

Throttle Cable Installation, Adjustment

Procedure for installing and adjusting the throttle cable for proper engine speed control.

Choke Cable Installation, Adjustment

Procedure for installing and adjusting the choke cable for proper cold starting.

Engine Speed Adjustment

Information regarding engine speed adjustment and when to consult a dealer.

MAINTENANCE

Periodic Maintenance Chart

Chart outlining scheduled maintenance tasks and their intervals (daily, hourly).

Oil Level Check

Daily procedure for checking engine oil level using the oil gauge to prevent damage.

Oil Change

Instructions for changing engine oil every 100 hours, including warm-up and disposal.

Oil Filter Change

Procedure for changing the oil filter every 200 hours of operation to maintain lubrication.

Air Cleaner Service

Instructions for servicing the heavy duty air cleaner, including element replacement.

Primary Element

Details on replacing the primary air cleaner element every 250 hours.

Secondary Element

Details on replacing the secondary air cleaner element if dirty or at intervals.

Cap (Dust Ejector Valve)

Procedure for operating the dust ejector valve cap on the air cleaner to expel debris.

Spark Plug Service

Procedure for cleaning, inspecting, and replacing spark plugs every 100 hours for optimal ignition.

Fuel Filter and Fuel Pump Service

Instructions on when to replace the fuel filter or fuel pump if clogged or failed.

Cooling System Cleaning

Procedure for cleaning air inlet screens, cooling fins, and engine shrouds to prevent overheating.

STORAGE

Fuel System Draining

Instructions for draining the fuel system for storage of 30 days or more to prevent fuel degradation.

TROUBLESHOOTING GUIDE

ENVIRONMENTAL PROTECTION

SPECIFICATIONS

WIRING DIAGRAM

Kawasaki FX651V Specifications

General IconGeneral
Cooling SystemAir-cooled
Fuel SystemCarburetor
Lubrication SystemForced Lubrication (Wet Sump)
Engine Type4-stroke, V-twin, OHV
Oil Capacity2.1 U.S. qt (2.0 liters)
Starting SystemElectric
Displacement726 cc
Dry Weight43.1 kg (95 lbs)

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