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KeepRite F9MAC Series - User Manual

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Printed in U.S.A. 440 04 4201 03 July 2012
SERVICE AND TECHNICAL
SUPPORT MANUAL
Modulating, Variable Speed Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(
F/G
)
9MAC
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
SELECT SETUP SWITCH POSITIONS 4.....................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 5......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 8............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 9..............
ADJUST COOLING AIRFLOW 9.............................
ADJUST CONTINUOUS FAN AIRFLOW 9....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 12.............................
CHECKLIST 12.............................................
COOLING AND HEATING AIR DELIVERY 17...................
SERVICE AND MAINTENANCE PROCEDURES 21.............
ELECTRICAL CONTROLS AND WIRING 21...................
CLEANING AND/OR REPLACING AIR FILTER 23..............
CLEANING BURNERS AND FLAME SENSOR 25...............
SERVICING HOT SURFACE IGNITER 26......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 27....
CLEANING CONDENSATE DRAIN AND TRAP 27..............
WINTERIZATION 28........................................
SERVICE LABEL 29.........................................
TROUBLESHOOTING CHART FLOW CHART 31.............
TROUBLESHOOTING GUIDE FLOW CHART 32..............
SEQUENCE OF OPERATION 34.............................
PARTS REPLACEMENT INFORMATION GUIDE 38.............
PRODUCT NOMENCLATURE 39.............................
MODELS
(F/G)9MAC0601714A
(F/G)9MAC0602120A
(F/G)9MAC0801714A
(F/G)9MAC0802120A
(F/G)9MAC1002122A
(F/G)9MAC1202422A
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains how signal words are used in the manual to identify hazard seriousness.

Signal Words on Product Labeling

Describes signal words used in combination with colors or pictures on product labels.

Safety Considerations

General Safety Information

Covers installation, adjustment, alteration, service, maintenance, and use hazards.

Personal Injury and Property Damage Warnings

Highlights hazards related to unqualified personnel and improper installation.

Electrical Shock Hazard Warnings

Warns about the danger of electrical shock during service operations.

Carbon Monoxide and Fire Hazard Warnings

Alerts to CO poisoning and fire risks, and unit usage limitations.

Cut Hazard Cautions

Advises caution due to sharp edges on sheet metal parts.

Start-up, Adjustment, and Safety Check

General Start-up Procedures

Outlines basic electrical, gas, and grounding requirements for start-up.

Configuring Setup Switches

Details how to configure furnace setup switches for application requirements.

Air Conditioning (A;C) Setup Switches

Explains setting AC airflow based on tonnage and unit configuration.

Continuous Fan (CF) Setup Switches

Describes selecting airflow for continuous fan or low-speed cooling.

Additional Setup Switches (SW4)

Covers the function of SW4 switches for intermediate heat and airflow adjustment.

Priming the Condensate Trap

Provides steps to prime the condensate trap with water for proper drainage.

Purge Gas Lines

Adjustments

Furnace Damage Hazard Warning

Warns about potential damage from incorrect gas valve adjustment.

Check Inlet Gas Pressure

Steps to check inlet gas pressure for proper furnace operation.

Adjust Manifold Pressure - Maximum Heat

Procedure for setting manifold pressure for maximum heat input.

Adjust Manifold Pressure - Minimum Heat

Procedure for setting manifold pressure for minimum heat input.

Clocking the Gas Meter

Method to verify natural gas input rate by clocking the meter.

Adjusting Temperature Rise

How to measure and adjust temperature rise for optimal furnace performance.

Adjust Blower Off Delay (Heat Mode)

Setting the blower off-delay timer for heating mode.

Adjust Cooling Airflow

Setting airflow for high-speed and low-speed cooling applications.

Adjust Continuous Fan Airflow

Setting airflow for continuous fan mode or low-speed cooling.

Adjust Thermostat Heat Anticipator

How to set the thermostat heat anticipator based on amp draw.

Checking Safety Controls

Procedures to check main limit and pressure switches for proper operation.

Service and Maintenance Procedures

General Service Information

General notes on furnace installation orientation and service.

Electrical Controls and Wiring

Information on electrical safety, wiring, and control system diagnostics.

Troubleshooting Overview

Guidance on using status codes and troubleshooting charts for problem diagnosis.

Retrieving Stored Fault Codes

Component Self-Test Procedure

Care and Maintenance

Cleaning and Replacing Air Filter

Instructions for cleaning or replacing the furnace air filter.

Blower Motor and Wheel Maintenance

Procedures for cleaning the blower motor and wheel for optimal performance.

Cleaning Burners and Flame Sensor

Steps for cleaning burner assemblies and flame sensors for proper combustion.

Servicing Hot Surface Igniter

Guide for checking resistance and replacing the hot surface igniter.

Flushing Collector Box and Drainage System

Instructions for flushing the collector box and drainage system to prevent clogs.

Cleaning Condensate Drain and Trap

Steps for cleaning the condensate drain lines and trap.

Checking Heat Pad Operation

How to check the operation and condition of the condensate heat pad.

Cleaning Heat Exchangers

Procedure for cleaning primary heat exchangers to ensure proper airflow.

Winterization Procedures

Steps to winterize the furnace to prevent damage in cold conditions.

Component Test

Sequence of Operation

Communicating Control Operation

How the furnace operates with a communicating wall control.

Single-Stage Thermostat Operation

Furnace operation sequence with a single-stage thermostat.

Two-Stage Thermostat Operation

How the furnace operates with a two-stage thermostat for heating.

Cooling Mode Operation

Explanation of furnace operation during cooling cycles.

Dehumidification Mode

How the furnace functions when a dehumidification demand is present.

Continuous Blower Mode

Operation of the blower motor in continuous fan mode.

Heat Pump Operation

Furnace control logic when installed with a heat pump.

Parts Replacement Information Guide

Product Nomenclature

KeepRite F9MAC Series Specifications

General IconGeneral
Fuel TypeNatural Gas
AFUE96%
Blower MotorVariable Speed
Motor TypeECM
Heating Capacity40, 000 to 120, 000 BTU/h
WarrantyLifetime Heat Exchanger Limited Warranty

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