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KeepRite G9MAC1202422A - User Manual

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Printed in U.S.A. 440 04 4201 03 July 2012
SERVICE AND TECHNICAL
SUPPORT MANUAL
Modulating, Variable Speed Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(
F/G
)
9MAC
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
SELECT SETUP SWITCH POSITIONS 4.....................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 5......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 8............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 9..............
ADJUST COOLING AIRFLOW 9.............................
ADJUST CONTINUOUS FAN AIRFLOW 9....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 12.............................
CHECKLIST 12.............................................
COOLING AND HEATING AIR DELIVERY 17...................
SERVICE AND MAINTENANCE PROCEDURES 21.............
ELECTRICAL CONTROLS AND WIRING 21...................
CLEANING AND/OR REPLACING AIR FILTER 23..............
CLEANING BURNERS AND FLAME SENSOR 25...............
SERVICING HOT SURFACE IGNITER 26......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 27....
CLEANING CONDENSATE DRAIN AND TRAP 27..............
WINTERIZATION 28........................................
SERVICE LABEL 29.........................................
TROUBLESHOOTING CHART FLOW CHART 31.............
TROUBLESHOOTING GUIDE FLOW CHART 32..............
SEQUENCE OF OPERATION 34.............................
PARTS REPLACEMENT INFORMATION GUIDE 38.............
PRODUCT NOMENCLATURE 39.............................
MODELS
(F/G)9MAC0601714A
(F/G)9MAC0602120A
(F/G)9MAC0801714A
(F/G)9MAC0802120A
(F/G)9MAC1002122A
(F/G)9MAC1202422A
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains the use of signal words like WARNING and CAUTION in manuals.

Safety Considerations

General Safety Precautions

Outlines critical safety rules for installation, maintenance, and handling of the furnace.

Specific Hazard Warnings

Details specific hazards like personal injury, electrical shock, carbon monoxide, and cut hazards.

Start-Up Check Sheet

Start-Up, Adjustment, and Safety Check

General Operational Requirements

Covers essential requirements like power supply, grounding, and blower door installation.

Setup Switch Configurations

Explains how to configure various setup switches (SW1, SW2, SW3, SW4) for optimal operation.

Manifold Pressure Adjustments

Check Inlet Gas Pressure

Steps to verify the inlet gas pressure is within the required range for furnace operation.

Adjust Manifold Pressure - Maximum Heat

Procedure for setting the manifold pressure for maximum heat output.

Manifold Pressure and Metering

Adjust Manifold Pressure - Minimum Heat

Procedure for setting the manifold pressure for minimum heat output.

Temperature Rise Adjustments

Determine and Adjust Temperature Rise

Explains how to measure and adjust the temperature rise for optimal comfort and performance.

Airflow and Blower Delay Settings

Adjust Cooling Airflow

Procedures for setting cooling airflow based on tonnage and setup switches.

Adjust Continuous Fan Airflow

Procedures for setting continuous fan airflow and low-speed cooling airflow.

Furnace Setup Switch Configuration Details

AC Setup Switches (SW2)

Detailed settings for cooling airflow configuration using SW2.

Safety Control Checks

Service and Maintenance Procedures

Wiring and Diagnostics

Retrieving Stored Fault Codes

Steps to access and interpret stored fault codes from the control board.

Component Self-Test Procedure

How to initiate a self-test to diagnose individual furnace components.

Care and Maintenance Procedures

Burner and Flame Sensor Servicing

Service Label and Status Codes

Understanding Service Label Codes

Explanation of status codes and their meanings for troubleshooting.

Wiring Diagram Interpretation

Furnace Wiring Diagram

Detailed schematic and connection diagrams for furnace wiring.

Troubleshooting Guide

Troubleshooting Flow Chart - Part 1

Troubleshooting Flow Chart - Part 2

Sequence of Operation - Heating

Sequence of Operation - Heating Modes

Sequence of Operation - Cooling and Dehumidification

KeepRite G9MAC1202422A Specifications

General IconGeneral
BrandKeepRite
ModelG9MAC1202422A
CategoryFurnace
LanguageEnglish

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