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KeepRite G9MAC Series - User Manual

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Printed in U.S.A. 440 04 4201 03 July 2012
SERVICE AND TECHNICAL
SUPPORT MANUAL
Modulating, Variable Speed Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(
F/G
)
9MAC
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
SELECT SETUP SWITCH POSITIONS 4.....................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 5......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 8............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 9..............
ADJUST COOLING AIRFLOW 9.............................
ADJUST CONTINUOUS FAN AIRFLOW 9....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 12.............................
CHECKLIST 12.............................................
COOLING AND HEATING AIR DELIVERY 17...................
SERVICE AND MAINTENANCE PROCEDURES 21.............
ELECTRICAL CONTROLS AND WIRING 21...................
CLEANING AND/OR REPLACING AIR FILTER 23..............
CLEANING BURNERS AND FLAME SENSOR 25...............
SERVICING HOT SURFACE IGNITER 26......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 27....
CLEANING CONDENSATE DRAIN AND TRAP 27..............
WINTERIZATION 28........................................
SERVICE LABEL 29.........................................
TROUBLESHOOTING CHART FLOW CHART 31.............
TROUBLESHOOTING GUIDE FLOW CHART 32..............
SEQUENCE OF OPERATION 34.............................
PARTS REPLACEMENT INFORMATION GUIDE 38.............
PRODUCT NOMENCLATURE 39.............................
MODELS
(F/G)9MAC0601714A
(F/G)9MAC0602120A
(F/G)9MAC0801714A
(F/G)9MAC0802120A
(F/G)9MAC1002122A
(F/G)9MAC1202422A
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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Summary

Safety Labeling and Signal Words

Safety Considerations

Personal Injury, and;or Property Damage Warning

Warns about hazards related to improper installation, adjustment, and unqualified personnel.

Electrical Shock Hazard

Warns about the danger of electrical shock during service and maintenance operations.

Carbon Monoxide Poisoning and Fire Hazard

Warns about hazards from carbon monoxide poisoning and fire, specifying furnace use limitations.

Start-Up, Adjustment, and Safety Check

General Start-Up Procedures

Outlines essential electrical, gas pressure, and component checks before furnace operation.

Adjustments

Check Inlet Gas Pressure

Details how to measure inlet gas pressure for proper furnace operation.

Adjust Manifold Pressure-Maximum Heat

Guides on setting the manifold pressure for maximum heat operation.

Adjust Manifold Pressure-Minimum Heat

Guides on setting the manifold pressure for minimum heat operation.

Adjust Temperature Rise

Determine Air Temperature Rise

Outlines how to measure supply and return air temperatures to calculate temperature rise.

Adjust Cooling Airflow (High-Speed and Low-Speed Cooling)

Adjust Continuous Fan Airflow;Low Speed Cooling Airflow

Furnace Setup Switch Description

Adjust Thermostat Heat Anticipator

Check Safety Controls

Service and Maintenance Procedures

Troubleshooting

Introduces the troubleshooting chart and status codes for diagnosing furnace issues.

Retrieving Stored Fault Codes

Component Self-Test

Care and Maintenance

Cleaning Burners and Flame Sensor

Service Label and Status Codes

Troubleshooting Guide - Flow Chart

Sequence of Operation

Cooling Mode

Heat Pump

KeepRite G9MAC Series Specifications

General IconGeneral
BrandKeepRite
ModelG9MAC Series
CategoryFurnace
LanguageEnglish

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