ASSEMBLING BIKE TO BASE FRAME
Step 1: Carefully lower the bike onto the base frame over the base screws, with the front
of the bike facing the transport wheels on the Base Frame. (Fig. 1)
Step 2: Insert one washer on each of the four base frame studs. (Fig. 1)
Step 3: Install the acorn nuts on the studs and hand tighten. Torque the acorn nuts with a
16mm or 5/8” crowfoot and torque wrench to 45 Nm (35 ft-lbs) using a 16mm,
or 5/8 inch open-end wrench to hold in position. (Fig. 2)
BIKE ASSEMBLY
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ASSEMBLING FLYWHEEL, HUB, AND HUB CAP
Step 1: Before starting the assembly of the ywheel, hub, and hub cap, make sure that
the shifter lever is in the downward position. (Fig. 3)
NOTE: Not following this step may scratch the ywheel.
Step 2: Remove the plastic wrapping from around the axle, hub, and hub cap. Remove
the hub cap. Obtain the 5 socket head cap screws (M6x1 X 20 SS) and 5mm Allen
wrench. (Fig. 4) Remove the ywheel from its foam envelope.
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